Kitchen Waste Pellet Production Line
Kitchen Waste Pellet Production Line

Kitchen Waste Pellet Production Line

Kitchen waste is rich in complex organic compounds such as proteins, fats and sugars, as well as nitrogen, phosphorus, potassium, calcium and various trace elements. Because of the physical, chemical and biological characteristics of kitchen waste, it becomes a potential resource for energy and fertilizer.

Finished Pellet:
2-12mm
Raw material type:
Leftovers, leftovers, leaves; raw kitchen waste including peels, eggshells, tea residues, bones, scallops; generally refers to the raw materials and finished products (cooked food) or residues needed for family life.
Functions:
1.Organic fertilizer
2.Animal feed
3.Fuel energy
Capacity:
Customized For You

Complete Kitchen Waste Pellet Production Line Processing Flow

Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Kitchen Waste Pellet Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.

1st Mixing&Fermentation
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1st Mixing&Fermentation
X
1st Mixing&Fermentation

According to the requirements of composting technology, add certain structural materials and auxiliary materials, such as bagasse, corn stover, etc., mix evenly, compost and ferment.(Structural materials and auxiliary materials should in principle select cheap materials on the spot under the premise of satisfying the kitchen waste pellet process, such as corn stalks, bagasse, mushroom residues, etc.)

Cleaning Section
2
Cleaning Section
Raw Material Pre-cleaning

After the first composting process, the semi-finished kitchen waste products are screened to remove impurities, and the waste materials and structural materials are separated. The waste materials are transported to the landfill, and the structured materials are sent to the designated place to air dry for use.

1st Grinding Section
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1st Grinding Section
1st Grinding Section

After fermentation and storage for a period of time, kitchen waste is crushed, and the fermented organic material is dried, crushed and sieved.

2nd Mixing&Fermentation
4
2nd Mixing&Fermentation
2nd Mixing&Fermentation

After the first fermentation, a part of easily decomposable and a large amount of difficult-to-decompose organic substances still exist, which needs to be fermented and rotted. When the temperature is stable at about 40℃, kitchen waste will reach maturity.

2nd Grinding Section
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2nd Grinding Section
2nd Grinding Section

The purpose of crushing is to make the screening materials mixed evenly, increase the organic content of the kitchen waste, and increase the quantity of semi-finished products. The general amount of material returned to the total sieve content is as high as about 70%, which makes it best to crush before sieving. Note that kitchen waste materials often contain a certain amount of debris such as plastic, crushed stone, bones, broken porcelain pieces, ironware, and more massive structures.

Dying Section
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Dying Section
Raw Material Dying

The premise of pelletizing is that the humidity of the material should be controlled below 25%. Therefore, for some kitchen waste with an initial humidity of more than 25%, they should first enter the drying section, and then enter the biomass pellet mill after the drying material reaches the corresponding moisture. Of course, if the moisture content of the kitchen waste meets the requirements, this link can be omitted when designing the organic fertilizer equipment.

Pelletizing Section
7
Pelletizing Section
Press Raw Materials into Pellets

The main function of granulation is to make kitchen waste organic fertilizer easier to store and transport, and to adapt to the requirements of fertilizer applicators. The production capacity of the pellet mill is selected according to the existing process and the actual material quantity.

Cooling Section
8
Cooling Section
Pellet Cooling

The dried kitchen waste pellets are sent to the cooling machine for cooling through the conveyor. The cooling process mainly uses the fan to send natural air into the cooling machine through the pipeline to cool the material. The exhaust gas from the chamber is treated and discharged into the atmosphere in the same way as the exhaust gas from drying.

Screening Section
9
Screening Section
Screen Good Pellets to Meet End Needs

The cooled kitchen waste pellets enter the screening section, large pellets are crushed and the sifted powder return to the granulator for re-granulation, and the finished kitchen waste pellet product enters the automatic packaging system for packaging.

Packaging Section
10
Packaging Section
Pack Your Bags

Metering and packaging are a unified whole equipment, which is mainly used for measuring and packaging pellet or powder materials in kitchen waste plants. According to the technological requirements for producing kitchen waste pellet, it is best to use computer control.

Electronic Control System
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Electronic Control System
Fully Automatic Control

PLC is designed according to the requirement of the customer. It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.

The 12T/H Automatic Hemp Pellet Line

Case About this

Typical Biomass Wood Pellet Line Turnkey Project

Name:The 12T/H Automatic Hemp Pellet Line
Country: America
Pellet Size:1-12mm
Main Material: Hemp
Total Power:977KW
Main Machines: Forage Hammer Mill*90KW,Hemp Mixer*1000KG/BATCH, Hemp Pellet Machine*160KW,Cooling Machine, Crumbler Machine, Screen Machine, Automatic Packing Machine and other equipment.

Project Summary

The hemp pellet mills in this project were developed for top throughput capacities in compound feed pelleting, and can process even difficult-to-press raw materials which have a high fat or fiber content. The machine sets new standards in terms of efficiency and performance: substantially lower energy consumption in comparison to conventional pellet mills, production capacities of up to 20 t/h, motor ratings of 220 or 260 kW and a customer-oriented design are just some of the advantages of this RICHI machine. However, thanks to the extremely compact design, the machine takes up very little space(workshop size:16m*7m*7.5m)– it delivers twice as much capacity with the same footprint as conventional pellet mills.

The 12T/H Automatic Hemp Pellet Line Layout
2T/H Automatic Wood Pellet Line

Case About this

Typical Biomass Wood Pellet Line Turnkey Project

Name: 2T/H Automatic Wood Pellet Line
Country: Canada
Pellet Size:6-12mm
Main Material: 50% moisture wood chips , 50% moisture sawdust
Total Power:385KW
Main Machines: Wood Chipper, Wood Hammer Mill Crusher, Shifter, Wood Dryer, Storage Bin, Pellet Machine, Cooler, Auto-packing Machine and other auxiliary equipment.

Project Summary

In this project cooperation, exquisite process design and strong production team are very critical factors to impress customers. The final biomass pellets of the project are mainly used for export, and have high quality requirements. Environmental protection and energy saving are integrated into the design of the plan. The dust removal system runs through the entire production link, so as to achieve zero pollution and zero emissions, and meet the local regulations of customers.

2T/H Automatic Wood Pellet Line Layout
On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning, RICHI provides an customized solution.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery, the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning, and trial operation of the entire production line;
After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
In August 2008, RICHI stands out from the competition with unique corporate culture, and advantages in products, services, and prices, and successfully undertakes the turnkey project of 10 tons cattle feed pellet line.;
After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 2-3T wood sawdust line was determined.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery, the 2-3t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 1 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning, and trial operation of the entire production line;
After 60 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Biomass Pellet Applications

Haystack Pellet Plant
Organic Fertilizer Pellet Plant
Alfalfa Pellet Plant
Corn Stalk Pellet Plant
Palm Shell Pellet Plant
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Wood Shavings Pellet Plant
......

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