With the development of the feed industry, the requirements for feed and premix recipe technology and premix production technology are becoming higher and higher.
Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Premix Feed Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.
Cleaning is playing a role to remove the impurities from raw material, including large impurities such as nonmagnetic impurity like rope, clod and corn cob, and magnetic impurity like iron nails. It will ensure the quality of products and safety of following processing machine.
Grinding is to make the raw materials such as carrier(corn, bran) and diluent(calcium bicarbonate) meet the required particle size requirements of the standard, so as to ensure that the components are mixed evenly. At present, some premix feed plants do not set up crushing sections, which are provided by professional manufacturers. If a crushing section is set up, hammer crusher or micro crusher and other equipment must be reasonably designed according to the production scale, raw material characteristics.
In order to effectively protect the activity of the active ingredients, the premix has a high requirement for the moisture of the raw materials, and generally should not exceed 10%. Some raw materials have high moisture content or high moisture content due to moisture absorption, and need to be dried. Generally, an electric oven can be used. If the drying amount is large, a small drying room can be made. , Electric (steam) heat coil and a set of automatic temperature controller, etc.
Batching is an important process in the production of premixes. The accuracy of batching directly affects the quality, cost and safety of premixes. At present, the commonly used batching methods are mainly automatic batching system, manual weighing batching and combination of manual and automatic batching. Proper selection of batching scales and appropriate batching methods are the key to ensure accurate batching.
Due to the high concentration of the batched trace component raw material and the small amount of addition, it is necessary to dilute. In order to reduce the number of weighings and improve the efficiency of ingredients, it is recommended to classify and premix the trace components.
The mixing uniformity of premix is high, the coefficient of variation should not be less than 5%, and can even reach 2%~3 %, and the secondary mixing process is often used.The mixing time of premix is 3 ~ 4 times longer than that of compound feed.The selection of premix mixer should give priority to three factors: mixing uniformity, mixing dead Angle and residual, and then consider mixing time, price and installation conditions.
The conveying equipment is mainly used for the conveyance of carriers and bulk materials. It is required that the residual material in the equipment should be as little as possible. The material should not be graded during the conveying process. The shorter the conveying line, the better. It is particularly important that the finished product should be directly weighed and packaged after mixing to minimize conveyance and avoid the use of bucket elevators and screw conveyors to reduce grading and material residues and ensure the quality of the finished product.
Packaging can be manual or fully automatic packaging machine. At present, in order to save investment, many pre-mixing plants use manual feeding, hand-sewn bags, labor intensity of workers, large weighing error, and low efficiency. Usually we suggest to choose automatic packing scale. The manual packaging not only has low precision and low efficiency, but also has serious dust overflow, which is harmful to the health of the employees.
Most of the materials processed in the premix workshop are powders, and the particle size is relatively fine. Some ingredients are harmful to human health or have an irritating smell. Therefore, the dust problem must be controlled. For each feeding port and packing port that are easy to raise dust, a dust removal device should be installed, which can be centralized dust removal or single-point dust removal.
PLC is designed according to the requirement of the customer.It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.
Regardless of the production process, starting from the main pre-mixer (including the small material addition hopper) to the packaging scale, all of our equipment and the hopper and material contact parts must be made of stainless steel.In short, the selection of process and equipment of our premix production line is always carefully designed according to customer needs and actual conditions, and will be finally delivered to the customer a set of safe, clean and accurate premix feed production line.
Name: The 10T/H Automatic Chicken Feed Pellet Line
Main Material: Corn, wheat, Soybean Meal, and other Grain
Main Machines: Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed Mixer*1000kg/batch ;4.Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20; 6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary equipment.
The field trial operation proves that the actual measured output of RICHI's 10t chicken feed production line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed production lines of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).
Name: 10T/H Cattle Feed Pellet Production Line
Country: South Africa
Main Material: corn, soybean meal, 50% grass and other grain
Main Machines: Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA, etc.
This project is currently the most advanced ruminant feed production line in the customer's local area. The project is fully computer-controlled and replaces the customer's previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.
Name: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
Main Material: fishmeal,homemade fishmeal, alcohol master batch, soybean phosphatide, soybean meal, peanut meal, etc
Main Machines: Fish Feed Grinder, Feed Ultra-fine Pulverizer, Feed Mixing Machine, Pellet Crumbler, Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler, Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.
The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.