Premix Feed Production Line
Premix Feed Production Line

Premix Feed Production Line

With the development of the feed industry, the requirements for feed and premix recipe technology and premix production technology are becoming higher and higher.

Type:
Finished Pellet:
Particularity of premix processing

1) The activity of the active ingredient should be protected to the greatest extent possible;
2) The process flow should be short, with wide adaptability and flexibility;
3) The accuracy of trace ingredients is required to reach 0.01%;
4) High mixing uniformity requirements, CV should not be greater than 5%;
5) Packaging materials should be conducive to storage and protect activity;
6) High labor protection requirements for workers.
Main Raw Materials:
Various kinds of micro mineral element, vitamins((Vitamin A,Vitamin E,VitaminK,Vitamin Bl,Vitamin 82,Vitamin B6,Vitamin 812)), Synthetic amino acid, some medicine and some other additive, etc.The content is small, variety is many and mainly is powder type.
Capacity:
1-72T/H
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Complete Premix Feed Production Line Processing Flow

Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Premix Feed Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.

Pre-cleaning System
1
Pre-cleaning System
X
Raw Material Pre-cleaning

Cleaning is playing a role to remove the impurities from raw material, including large impurities such as nonmagnetic impurity like  rope, clod and corn cob, and magnetic impurity like iron nails. It will ensure the quality of products and safety of following processing machine.

 

PELLET CLEANING MACHINIE

Grinding System
2
Grinding System
Raw Material Crushing

Grinding is to make the raw materials such as carrier(corn, bran) and diluent(calcium bicarbonate) meet the required particle size requirements of the standard, so as to ensure that the components are mixed evenly. At present, some premix feed plants do not set up crushing sections, which are provided by professional manufacturers. If a crushing section is set up, hammer crusher or micro crusher and other equipment must be reasonably designed according to the production scale, raw material characteristics.

 

ANIMAL FEED HAMMER MILL

Drying System
3
Drying System
Raw Material Drying

In order to effectively protect the activity of the active ingredients, the premix has a high requirement for the moisture of the raw materials, and generally should not exceed 10%. Some raw materials have high moisture content or high moisture content due to moisture absorption, and need to be dried. Generally, an electric oven can be used. If the drying amount is large, a small drying room can be made. , Electric (steam) heat coil and a set of automatic temperature controller, etc.

 

FEED DRYING MACHINE

Batching System
4
Batching System
Precise Ingredients

Batching is an important process in the production of premixes. The accuracy of batching directly affects the quality, cost and safety of premixes. At present, the commonly used batching methods are mainly automatic batching system, manual weighing batching and combination of manual and automatic batching. Proper selection of batching scales and appropriate batching methods are the key to ensure accurate batching.

 

ROTARY DISTRIBUTOR

Grease Adding System
5
Grease Adding System
Oil/water Adding Process

Due to the high concentration of the batched trace component raw material and the small amount of addition, it is necessary to dilute. In order to reduce the number of weighings and improve the efficiency of ingredients, it is recommended to classify and premix the trace components.

 

OIL/WATER ADDING SYSTEM

Mixing System
6
Mixing System
Raw Materia Mixing

The mixing uniformity of premix is high, the coefficient of variation should not be less than 5%, and can even reach 2%~3 %, and the secondary mixing process is often used.The mixing time of premix is 3 ~ 4 times longer than that of compound feed.The selection of premix mixer should give priority to three factors: mixing uniformity, mixing dead Angle and residual, and then consider mixing time, price and installation conditions.

 

FEED MIXING MACHINE

Conveying System
7
Conveying System
Cover All Sections

The conveying equipment is mainly used for the conveyance of carriers and bulk materials. It is required that the residual material in the equipment should be as little as possible. The material should not be graded during the conveying process. The shorter the conveying line, the better. It is particularly important that the finished product should be directly weighed and packaged after mixing to minimize conveyance and avoid the use of bucket elevators and screw conveyors to reduce grading and material residues and ensure the quality of the finished product.

 

BUCKET ELEVATOR

Packing System
8
Packing System
Finished Product Packaging

Packaging can be manual or fully automatic packaging machine. At present, in order to save investment, many pre-mixing plants use manual feeding, hand-sewn bags, labor intensity of workers, large weighing error, and low efficiency. Usually we suggest to choose automatic packing scale. The manual packaging not only has low precision and low efficiency, but also has serious dust overflow, which is harmful to the health of the employees.

 

AUTOMATIC PACKAGING MACHINE

Dust Removal System
9
Dust Removal System
Dust Aspiration

Most of the materials processed in the premix workshop are powders, and the particle size is relatively fine. Some ingredients are harmful to human health or have an irritating smell. Therefore, the dust problem must be controlled. For each feeding port and packing port that are easy to raise dust, a dust removal device should be installed, which can be centralized dust removal or single-point dust removal.

 

PULSE DUST COLLECTOR

Electronic Control System
10
Electronic Control System
Fully Automatic Control

PLC is designed according to the requirement of the customer.It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.

 

 

Stainless Steel Manufacturing
11
Stainless Steel Manufacturing
Stainless Steel Manufacturing

Regardless of the production process, starting from the main pre-mixer (including the small material addition hopper) to the packaging scale, all of our equipment and the hopper and material contact parts must be made of stainless steel.In short, the selection of process and equipment of our premix production line is always carefully designed according to customer needs and actual conditions, and will be finally delivered to the customer a set of safe, clean and accurate premix feed production line.

 

STAINLESS STEEL FEED MIXER

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The Main Equipments of Complete Feed Pellet Production Line

RICHI can provide the complete turnkey project feed pellet production line, from design to install . Whether you want to produce chicken feed, cow feed or pig feed, the capacity is 1-100TPH can be choose. The main machine is feed hammer mill, feed mixer, feed pellet machine , cooling machine ,rotary sereener and others . Looking forward to your consultation !

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The 10T/H Automatic Chicken Feed Pellet Line

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: The 10T/H Automatic Chicken Feed Pellet Line
Country: Uzbekistan
Pellet Size:2-4mm
Main Material: Corn, wheat, Soybean Meal, and other Grain
Total Power:358KW
Main Machines: 1.Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed Mixer*1000kg/batch ;4.Chicken Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20; 6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary equipment.

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Project Summary

The field trial operation proves that the actual measured output of RICHI's 10t chicken feed pellet line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed pellet line of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).

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The 10T/H Automatic Chicken Feed Pellet Line Layout
10T/H Cattle Feed Pellet Production Line

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: 10T/H Cattle Feed Pellet Production Line
Country: South Africa
Pellet Size:1-12mm
Main Material: corn, soybean meal, 50% grass and other grain
Total Power:335KW
Main Machines: Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA, etc.

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Project Summary

This project is currently the most advanced ruminant feed production line in the customer's local area. The project is fully computer-controlled and replaces the customer's previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.

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10T/H Cattle Feed Pellet Production Line Layout
5T/H Extruded Shrimp Feed Pellet Production Line in Henan

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
Country: China
Pellet Size:0.6-4mm
Main Material: fishmeal,homemade fishmeal, alcohol master batch, soybean phosphatide, soybean meal, peanut meal, etc
Total Power:235KW
Main Machines: Fish Feed Grinder, Feed Ultra-fine Pulverizer, Feed Mixing Machine, Pellet Crumbler, Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler, Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.

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Project Summary

The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.

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5T/H Extruded Shrimp Feed Pellet Production Line in Henan Layout
customer finalized the cooperation with RICHI
On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
on-site survey to equipment selection
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning, RICHI provides an customized solution.
RICHI equipment
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
RICHI hammer mill
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning, and trial operation of the entire production line;
After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
delivery from RICHI
April 3, 2017, South Africa customers came to RICHI Machinery, they visited the workshop and gave a high evaluation of product quality;
installed from RICHI
After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 10T cattle feed line was determined.
Visit To Our Customer
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
Service In RICHI
After the quality test before delivery,the 10t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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Technical Guide From RICHI
RICHI dispatched 2 professional technicians to guide the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
Delivery To Customer
RICHI strictly controls production line assembly and commissioning to meet customer needs. After 60 days of installation, the project is successfully delivered to customers.
RICHI Service
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
RICHI Machinery
This is a tender project.RICHI Machinery won the bid in August 2015, and officially signed a project contract with the customer that month.
Installation and Commission
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
RICHI Equipment
RICHI has always been upholding the spirit of craftsman at the stages of machine process,our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
pellet production line
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI Pellet Machine
RICHI selected an excellent work team to ensure that the customer project is put into production as early as possible.
RICHI Company
The project took 60 days to install.After all the project indicators have reached the design standard, the customer has issued the project acceptance documents.
RICHI Group
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Premix Feed Formula

Corn 21.5%
Calcium hydrogen phosphate 37.5%
Stone powder 20%
Table salt 8.75%
L-lysine hydrochloride 1.25%
DL-methionine 2.25%
Trace element premix 5%
......

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