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Organic Fertilizer Pellet Production Line
Organic Fertilizer Pellet Production Line

Organic Fertilizer Pellet Production Line

Since 2007, RICHI have been exploring the harmless and intelligent treatment solutions of waste. The waste (such as livestock and poultry manure) is processed into organic fertilizer for reuse in soil improvement and agricultural planting. Now,we already have a relatively mature process.

Finished Pellet:
6-12mm
Raw material type:
All kinds of soil and various crops, including various greenhouse vegetables, fruit trees, straw,soybean meal, cotton meal,fallen leaves, grass,vinegar, cassava residue, sugar residue, furfural residue, flowers, lawns, seedlings, etc.
Functions:
1. Comprehensive nutrients and long-lasting fertilizer effect
2. Promote soil microbial activity
3. Reduce fertilizer input costs
4. Supplement soil carbon
Capacity:
1-40T/H
Customized For You

Complete Organic Fertilizer Pellet Production Line Processing Flow

Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner.

Fermentation System
1
Fermentation System
X
Raw Material Fermentation

The raw materials are added to the mixing pre-fermentation device, biological strains are added, the fermentation temperature is controlled, organic materials are inoculated, fully mixed and fermented. (The fermentation process of different raw materials is different, and the processing technology of corresponding organic fertilizer particles is also different)

1st Crushing System
2
1st Crushing System
1st Raw Material Crushing

Crush the ingredients (straw, straw, bean cake, bone meal, hoof powder, etc.), and crush the inorganic fertilizer at the same time.

1st Batching&Mixing System
3
1st Batching&Mixing System
1st Raw Material Mixing

The formulas of organic and inorganic raw materials are mixed according to different series of products. Mix thoroughly in a blender.If adding straw powder or organic materials with high C / N ratio and low water content, attention should be paid to the control of water content in this section. In addition, the added substances must be fully crushed.

2nd Grinding System
4
2nd Grinding System
2nd Raw Material Crushing

After fermentation and storage for a period of time(according to the customer's actual process), it is crushed, and the fermented organic material is dried, crushed and sieved.But there is no 2nd crushing process when the compost material is fine enough.

2nd Batching&Mixing System
5
2nd Batching&Mixing System
2nd Raw Material Mixing

In the production of special fertilizer series, according to different soil conditions and different crops, inorganic nutrients and concentrated organic matter and trace element minerals are added to make the fertilizer contain various nutrients.According to the formula, the nitrogen, phosphorus, potassium and fermented materials are computer-batched and mixed, and then sent to the organic fertilizer pellet milling machine. The formulas of organic and inorganic raw materials are mixed according to different series of products.

Pelletizing System
6
Pelletizing System
Press Raw Materials into Pellets

The raw material enters the organic fertilizer pellet mill , add appropriate amount of water or steam, and bond into pellets. Richi's granulation process has low requirements for crushing raw materials, high molding rate (over 98%), low moisture content of finished pellets, and low drying load, which can reduce the loss of effective bacteria, small dust, and good operating environment.

Drying System
7
Drying System
Pellet Drying

In the production process of bio-fertilizer, not only the water content of the pellets after forming generally exceeds the target, which requires low temperature drying, but also the moisture content of the organic raw materials after fermentation is about 30% to 40%, and the moisture of the pellets after granulation is generally 15 between 20% and 20%, the fertilizer quality index requires that the moisture content is less than 14%, and drying treatment is required.

Cooling System
8
Cooling System
Pellet Cooling

The dried organic fertilizer pellets are sent to the cooling machine for cooling through the conveyor. The cooling process mainly uses the fan to send natural air into the cooling machine through the pipeline to cool the material. The exhaust gas from the chamber is treated and discharged into the atmosphere in the same way as the exhaust gas from drying.

Screen System
9
Screen System
Screen Good Pellets to Meet End Needs

The cooled organic fertilizer pellets enter the screening section, large pellets are crushed and the sifted powder return to the granulator for re-granulation, and the finished pellet product enters the automatic packaging system for packaging.

Packaging System
10
Packaging System
Pack Your Bags

In order to facilitate storage and transportation, the packaging process is necessary. Packaging scales have lower requirements. Customers can use Richi's packaging scales, or they can save freight costs and purchase them locally.(If you don't need granulation, directly package and sell.)

Electronic Control System
11
Electronic Control System
Fully Automatic Control

PLC is designed according to the requirement of the customer. It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.

Case About this

Typical Biomass Wood Pellet Line Turnkey Project

Name:The 12T/H Automatic Hemp Pellet Line
Country:America
Pellet Size:1-12mm
Main Material:Hemp
Total Power:977KW
Main Machines:ForageHammer Mill*90KW,Hemp Mixer*1000KG/BATCH,Hemp Pellet Machine*160KW,Cooling Machine,Crumbler Machine, Screen Machine,Automatic Packing Machine and other equipment.

Project Summary

The hemp pellet mills in this project were developed for top throughput capacities in compound feed pelleting, and can process even difficult-to-press raw materials which have a high fat or fiber content. The machine sets new standards in terms of efficiency and performance: substantially lower energy consumption in comparison to conventional pellet mills, production capacities of up to 20 t/h, motor ratings of 220 or 260 kW and a customer-oriented design are just some of the advantages of this RICHI machine. However, thanks to the extremely compact design, the machine takes up very little space(workshop size:16m*7m*7.5m)– it delivers twice as much capacity with the same footprint as conventional pellet mills.

Case About this

Typical Biomass Wood Pellet Line Turnkey Project

Name: 2T/H Automatic Wood Pellet Line
Country:Canada
Pellet Size:6-12mm
Main Material: 50% moisture wood chips , 50% moisture sawdust
Total Power:385KW
Main Machines:Wood Chipper,Wood Hammer Mill Crusher, Shifter, Wood Dryer, Storage Bin, Pellet Machine, Cooler, Auto-packing Machine and other auxiliary equipment.

Project Summary

In this project cooperation, exquisite process design and strong production team are very critical factors to impress customers. The final biomass pellets of the project are mainly used for export, and have high quality requirements. Environmental protection and energy saving are integrated into the design of the plan. The dust removal system runs through the entire production link, so as to achieve zero pollution and zero emissions, and meet the local regulations of customers.

On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
RICHI has always been upholding the spirit of craftsman at the stages of machine process,our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
  • 1
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RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
In August 2008, RICHI stands out from the competition with unique corporate culture, and advantages in products, services, and prices, and successfully undertakes the turnkey project of 10 tons cattle feed pellet line.;
After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 2-3T wood sawdust line was determined.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 2-3t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
  • 1
  • 2
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RICHI dispatched 1 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
After 60 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Biomass Pellet Applications

Wood Pellet Plant
Kitchen Waste Pellet Plant
Haystack Pellet Plant
Wood Chips Pellet Plant
Alfalfa Pellet Plant
Corn Stalk Pellet Plant
Palm Shell Pellet Plant
......

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