Waste Paper Pellet Production Line
We pride ourselves on taking your waste paper material and turning it into a value-added revenue stream. If you have something you just don't know what to do with, we can help. We work in biomass, industry, you can be sure we'll find a solution that's just right for you.
Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Waste Paper Pellet Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.
1
This is an optional section.The main task of this section is to quickly shred any shape of waste paper boxes, old corrugated paper, hard paper, newspapers, used books, cartons, paper tubes, paper tubes, cardboard and other materials into small pieces.So a waste paper shredder is needed to complete the task.
2
Since paper wastes come from a variety of sources, we need cleaning equipment to clean up all kinds of impurities.(We need to clean the raw materials according to the customer's specific waste paper type and impurity type)
3
The task at this stage is to further crush the raw material into small sawdust.Only paper waste that meet the size requirements can be directly fed into the hammer mill, or those that have passed the chipper and coarse crushing and require further fine powder.
4
After the raw materials are dried, in the transportation process, the moisture is discharged through the air transportation system (cyclones, fans). At the same time, the formed fuel is cooled and also separated by the air transportation system.By this way, only the qualified wood sawdust will be drawn out, and the wet materials will keep inside the drying machine until they reach the required moisture.
5
Waste paper pellet has strict requirements on the moisture content of the paper materials. After the waste papers are crushed, they are sent to the hot air furnace drying system through the conveyor for hot air drying.
6
Whether producing single raw material pellets or mixed pellets, maintaining the consistency of raw materials is very important for waste paper pellet production plants. After the waste papers are grinded and dried, binder need to be added,so it is necessary to use a mixer machine. After mixing, the raw materials are mixed more fully and evenly, and then sent to the pellet making machine.
This is an optional section, only a few customers who use special processes will choose. If your raw materials contain enough natural lignin to be glued together,you do not need additives and can completely ignore this section.
7
The waste paper biomass pellet making machine is the heart of waste paper pellet production line. The waste paper pellet mill can also be widely used for pelletizing wood, straw and other biomass energy. The output ranges from 1 to 10t/h. The waste paper pellet machine adopts Swedish SKF bearings and Siemens motors, which can fully guarantee the pellet equipment capacity and stable operation.
8
The temperature of the biomass pellets after granulation is as high as 80-98 degrees, the structure is relatively loose, and it is easy to break. It must pass through a counter-flow cooling system and be cooled to room temperature before entering the warehouse.
9
The forming rate of pellets is around 98 % , so there are still have 2% powder in pellets, by screening, sort out all the powders from pellets.
10
After cooling, the pellets are weighed, qualified waste paper pellets are packed into plastic bag from 10 kg to 100 kg(Now more and more biomass pellet processing plant choose tonnage scales).Then use thermoplastic sealing machine to sew, these can make the pellets dry and water-proof.
11
PLC is designed according to the requirement of the customer. It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.
RICHI can provide the complete turnkey project biomass wood pellet production line, from design to install . Whether you want to produce wood pellet, sawdust pellet ,rice husk pellet, EFB pellet ，grass pellet or organic fertilizer pellet, the capacity is 1-100TPH can be choose. The main machine is wood chipper，wood crusher, drum dryer, wood pellet machine , cooling machine ,rotary sereener and others . Looking forward to your consultation !
Name:The
12T/H Automatic Hemp Pellet Line
Country: America
Pellet Size:1-12mm
Main Material: Hemp
Total Power:977KW
Main Machines: Forage Hammer Mill*90KW,Hemp Mixer*1000KG/BATCH, Hemp Pellet
Machine*160KW,Cooling Machine, Crumbler Machine, Screen Machine, Automatic Packing Machine
and other equipment.
The hemp pellet mills in this project were developed for top throughput capacities in compound feed pelleting, and can process even difficult-to-press raw materials which have a high fat or fiber content. The machine sets new standards in terms of efficiency and performance: substantially lower energy consumption in comparison to conventional pellet mills, production capacities of up to 20 t/h, motor ratings of 220 or 260 kW and a customer-oriented design are just some of the advantages of this RICHI machine. However, thanks to the extremely compact design, the machine takes up very little space(workshop size:16m*7m*7.5m)– it delivers twice as much capacity with the same footprint as conventional pellet mills.
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Name: 2T/H Automatic Wood
Pellet Line
Country: Canada
Pellet Size:6-12mm
Main Material: 50% moisture wood chips , 50% moisture sawdust
Total Power:385KW
Main Machines: Wood Chipper, Wood Hammer Mill Crusher, Shifter, Wood Dryer, Storage Bin,
Pellet Machine, Cooler, Auto-packing Machine and other auxiliary equipment.
In this project cooperation, exquisite process design and strong production team are very critical factors to impress customers. The final biomass pellets of the project are mainly used for export, and have high quality requirements. Environmental protection and energy saving are integrated into the design of the plan. The dust removal system runs through the entire production link, so as to achieve zero pollution and zero emissions, and meet the local regulations of customers.
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......
