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Alfalfa Pellet Production Line
Alfalfa Pellet Production Line

Alfalfa Pellet Production Line

Alfalfa is known as the "king of pasture" for its high yield, rich nutrition, broad spectrum and palatableness for feeding livestock and poultry. Not only used as biomass fuel pellets, alfalfa pellets can also be a kind of animal feed.

Finished Pellet:
1mm~16mm
Raw material type:
Foxtail,reed,hay,oat grass,hemp,miscanthus,giant king grass,straw,etc.
Functions:
1.Animal feed
2.Heating
3.Boilers
4.Cooking
5.Large-scale power generation
6.Organic fertilizer
Capacity:
1-40T/H
Customized For You

Complete Alfalfa Pellet Production Line Processing Flow

Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner.

Raw Material Preparation
1
Raw Material Preparation
X
Raw Material Preparation

Cut the alfalfa grass with too long length to meet the feeding requirements of the subsequent crushing section. This is an optional section. If the length of alfalfa material meets the requirements, there is no need to set this section. This section is also suitable for cutting all kinds of grass, hay, cereal grass, straw, wild grass, wheat straw, corn straw and other forages.

At present, many agricultural and forestry solid wastes such as alfalfa, pasture, wheat straw, straw, etc. are bundled before entering the pellet production process. Therefore, If you are in this situation,it is necessary to set up a bundle broken section to achieve continuous production and adapt to the requirements of modern industry.

Drying Section
2
Drying Section
Raw Material Dying

Alfalfa burning pellets have strict requirements on the moisture content of the raw materials. After the raw materials are sieved, they are transported to the drum dryer through conveyor and dried by hot air.(Green dried alfalfa grass for about 2 minutes, fresh green grass for about 8 to 9 minutes)

Cleaning Section
3
Cleaning Section
Raw Material Pre-cleaning

Use the conveyor to transport the raw materials to the screening equipment to remove impurities.

Grinding Section
4
Grinding Section
Raw Material Crushing

The task at this stage is to further crush the alfalfa raw material into small alfalfa grass  particles of 0.2-0.4.This secton required forage crusher.

Mixing Section
5
Mixing Section
Raw Material Mixing

This section is optional. If alfalfa grass pellets are used as animal feed, then it is necessary to premix all ingredients with a small amount of grass powder in proportion to the unit output ratio according to the grass pellet formula design requirements, and then add all the grass powder to mix and enter the next processing procedure. The raw materials are accurately weighed before mixing, and the small amount of ingredients must be pre-mixed.

Pelltizing Section
6
Pelltizing Section
Press Raw Materials into Pellets

The uniformly mixed alfalfa pellet raw materials enter the alfalfa pellet mill for compression. The unformed  powder is returned to the powder bins for further processing. The formed alfalfa pellets enter the cooling machine. The water content of the alfalfa pellets after cooling does not exceed 13%. Because the water content is very low, it is suitable for long-term storage without mold and deterioration.

Cooling Section
7
Cooling Section
Pellet Cooling

Send the formed alfalfa pellets to a cooling device to dissipate heat, cool and dry quickly, and then sent to finished products for export.

Packing Section
8
Packing Section
Pack Your Bags

After the alfalfa pellets are cooled down, after the molded granules reach a certain hardness, they are bagged, packaged, and sewn into the warehouse for storage.It should be packed in water-impermeable plastic woven bags, and the weight deviation should not exceed 0.5% of the net weight.

Storage Section
9
Storage Section
Pellet Storage

It is not allowed to touch the ground directly. It is better to lay a layer of wooden shelves below. The stacking should not be too high, and the distance from the roof should not be less than 50cm. The outdoor storage should have rainproof facilities, and the rainproof cloth should be opened to dry in sunny weather.

Dust Removal Section
10
Dust Removal Section
Dust Aspiration

The dust generated in the alfalfa pellet production process is recycled for granulation, reducing waste and increasing revenue.

Electronic Control System
11
Electronic Control System
Fully Automatic Control

PLC is designed according to the requirement of the customer.It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.

Case About this

Typical Biomass Wood Pellet Line Turnkey Project

Name:The 12T/H Automatic Hemp Pellet Line
Country:America
Pellet Size:1-12mm
Main Material:Hemp
Total Power:977KW
Main Machines:ForageHammer Mill*90KW,Hemp Mixer*1000KG/BATCH,Hemp Pellet Machine*160KW,Cooling Machine,Crumbler Machine, Screen Machine,Automatic Packing Machine and other equipment.

Project Summary

The hemp pellet mills in this project were developed for top throughput capacities in compound feed pelleting, and can process even difficult-to-press raw materials which have a high fat or fiber content. The machine sets new standards in terms of efficiency and performance: substantially lower energy consumption in comparison to conventional pellet mills, production capacities of up to 20 t/h, motor ratings of 220 or 260 kW and a customer-oriented design are just some of the advantages of this RICHI machine. However, thanks to the extremely compact design, the machine takes up very little space(workshop size:16m*7m*7.5m)– it delivers twice as much capacity with the same footprint as conventional pellet mills.

Case About this

Typical Biomass Wood Pellet Line Turnkey Project

Name: 2T/H Automatic Wood Pellet Line
Country:Canada
Pellet Size:6-12mm
Main Material: 50% moisture wood chips , 50% moisture sawdust
Total Power:385KW
Main Machines:Wood Chipper,Wood Hammer Mill Crusher, Shifter, Wood Dryer, Storage Bin, Pellet Machine, Cooler, Auto-packing Machine and other auxiliary equipment.

Project Summary

In this project cooperation, exquisite process design and strong production team are very critical factors to impress customers. The final biomass pellets of the project are mainly used for export, and have high quality requirements. Environmental protection and energy saving are integrated into the design of the plan. The dust removal system runs through the entire production link, so as to achieve zero pollution and zero emissions, and meet the local regulations of customers.

On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
RICHI has always been upholding the spirit of craftsman at the stages of machine process,our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
  • 1
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RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
In August 2008, RICHI stands out from the competition with unique corporate culture, and advantages in products, services, and prices, and successfully undertakes the turnkey project of 10 tons cattle feed pellet line.;
After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 2-3T wood sawdust line was determined.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 2-3t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
  • 1
  • 2
  • 3
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  • 7
RICHI dispatched 1 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
After 60 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Biomass Pellet Applications

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