Camel Feed Pellet Production Line
With rich experience in camel feed processing design and equipment processing, Richi is able to provide more efficient service.
Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Camel Feed Pellet Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.
1
The raw materials of the camel feed are dispersed, and various forms of silos must be used.Silo system is mainly used for storage of corn, wheat, soya and other raw grain, port of raw grain dumping, grease industrial materials storage.For long-term storage, aeration and cooling can be added.Generally,steel silo can be divided into assembly type steel silo and screw type helix steel silo.
2
The camel feed raw material receiving system includes bulk raw materials, packaging raw materials, and liquid raw materials. Bulk raw materials are weighed by dump trucks and weighed before unloading the raw materials to the silo; packaging raw materials are divided into manual handling and mechanical handling; liquid raw materials are directly transported into the warehouse in the form of bottles or barrels.
3
Clean the camel feed raw material, make sure no impurity. To ensure GMP cleaning is an important aspect. Different type of cleaner used for this purpose.
4
The usage of grinding system is increasing the specific surface area of feed which is good for ruminant animal digestion and absorption and improving the processing performance of raw materials. The grind fitness is different of different grinders.Richi supply more than ten types of camel feed hammer mills(The crushing system of camel feed (including grass) requires the use of professional forage crusher mills)
5
This section is to fill camel feed material in proportion bins. During this section, all equipment after outlet screw conveyor is in the closed state. Under the command of the central control room, the different raw materials through different channels into different proportioning bins.
6
The mixing time is 1-3 minutes, and the homogeneity can reach 10%.Different R/M are mixed here with additives, oil/fat, medicines, etc. Good mixer ensure good camel feed quality.Camel feed contains grass,because the weight of grass is very light, it should be calculated according to the proportion of grass in the formula, and the appropriate mixer model should be selected.
7
Feed pellet mill is the main equipment of the whole camel feed pellet making line. Our pellet mills are equipped with full stainless steel feeder and conditioner to make high quality pellet. We can also supply cattle feed pellet mill, sheep feed pellet mill, deer feed pellet mill and other ruminant feed pellet machinery(If the camel feed raw material contains grass, you need to configure a forced feeder).
8
After the pelletizing process,the temperature of the camel feed pellet is about 60/80 degrees celsius,with a moisture content of about 15%.A pellet cooler machine must then be used to reduce the moisture content of the pellets to about 3/4%,thereby making the camel feed pellets easier to store.
9
To ensure supply of quality and perfect size camel feed, screener plays a vital role,uneven pellet sizes screaned-out.
10
The finish camel feed product packing system can divide into bulk bagging and bag bagging two types. According to the weighing in the packaging operation, the automation degree of the filling and packaging, it can be divided into three types: manual bagging, semi-automatic bagging and fully automatic bagging.
11
PLC is designed according to the requirement of the customer. It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.
RICHI can provide the complete turnkey project feed pellet production line, from design to install . Whether you want to produce chicken feed, cow feed or pig feed, the capacity is 1-100TPH can be choose. The main machine is feed hammer mill, feed mixer, feed pellet machine , cooling machine ,rotary sereener and others . Looking forward to your consultation !
Name: The
10T/H Automatic Chicken Feed Pellet Line
Country: Uzbekistan
Pellet Size:2-4mm
Main Material: Corn, wheat, Soybean Meal, and other Grain
Total Power:358KW
Main Machines: 1.Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed
Mixer*1000kg/batch ;4.Chicken Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20;
6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary
equipment.
The field trial operation proves that the actual measured output of RICHI's 10t chicken feed pellet line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed pellet line of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).
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Name: 10T/H
Cattle Feed Pellet Production Line
Country: South Africa
Pellet Size:1-12mm
Main Material: corn, soybean meal, 50% grass and other grain
Total Power:335KW
Main Machines: Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching
Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler
Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA,
etc.
This project is currently the most advanced ruminant feed production line in the customer's local area. The project is fully computer-controlled and replaces the customer's previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.
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Name: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
Country: China
Pellet Size:0.6-4mm
Main Material: fishmeal,homemade fishmeal, alcohol master batch, soybean phosphatide,
soybean meal, peanut meal, etc
Total Power:235KW
Main Machines: Fish Feed Grinder, Feed Ultra-fine Pulverizer, Feed Mixing Machine,
Pellet Crumbler, Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler,
Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.
The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.
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Corn 40%
wheat bran 13%
Soybean meal 8%
Sunflower cake 14%
tricalcium phosphate 3%
Alfalfa powder 13.08%
Hay 5%
......
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