Annual production of 40,000 tons cattle and pig feed processing plant business proposal(Investment,feed equipment,plan design)
Focusing on turnkey projects for feed plants for a long time, we have made thousands of business plans for animal feed processing plants for customers all over the world. Today Richi Machienry shares an Annual production of 40,000 tons cattle pig feed production business plan with you.
1.Situation analysis for annual production of 40,000 tons cattle and pig feed plant proposal
This project is located in Inner Mongolia, China, with a superior natural environment and a long history of agricultural and animal husbandry development. The aquaculture industry in this area has developed rapidly. There are many large dairy companies, but the development and upgrading of agricultural and sideline products and the extension of the industrial chain are backward. Without a standardized animal feed production plant, it cannot meet the requirements of modern aquaculture development, and there is a potential gap in feed supply. Therefore, our client reviewed the current situation and, after more than a year of investigation on the feed processing industry, built a annual production of 40,000 tons cattle and pig feed pellet making combined plant in this place with abundant dairy farming resources to develop the feed industry.
2.Introduction of 40,000 tons per year cattle pig feed processing plant business plan
(1) Total investment of annual production of 40,000 tons cattle pig feed pellet production plant:
The total investment is 12 million yuan. Among them: fixed asset investment is 9 million yuan, working capital is 3 million yuan, all funds are raised by the enterprise. (Calculated in RMB)
(2) Construction scale:
The annual output of high-quality compound feed is 40,000 tons, and the product plan is 20,000 tons of pig feed and 20,000 tons of dairy cow feed. Approximately 16 tons per hour)
(3) Project content
The engineering content of the project is mainly to build a new animal feed production line with an annual output of 40,000 tons of pigs and cattle, as well as corresponding auxiliary facilities, administrative management and living facilities.
(4) Employee quota and work system
The cattle pig feed mill factory has 25 employees and 300 working days per year. The production shift system is three shifts per day, each with 8 hours. Except for one technician, all former farm and ranch employees are employed.
(5) Construction period
The construction period of this project is 5 months, from June to October 2017, and it was officially put into production in November 2017.
3. Raw material consumption and energy consumption
The large capacity 40,000 tons cattle pig feed mill factory project mainly produces feed for pigs and cows. The main raw materials are corn, soybean meal, bran and fish meal, salt, soda, soybean skip, cotton meal, etc.
In addition, the boiler burns local coal with ash content of 28%, sulfur content of 0.75%, low calorific value of 5000kCal/kg, and annual coal consumption of about 540 t/a.
Main material transportation methods: The raw material transportation volume of this cattle pig feed production factory is 40,000 tons/year, and the finished product transportation volume is about 40,000 tons/year, all of which are transported by automobiles. At present, all roads outside the feed factory are hardened, and the main roads inside the cattle pig feed pellet plant factory are all hardened during construction.
（1）Project composition and main project content of 40,000 tons/year cattle pig feed making business proposal
| Raw material workshop |
1.Use the original workshop of the machine repair factory to build a raw material storage warehouse in the workshop, covering an area of 10×50 meters, with a reserve of about 1,000 tons 2.Coal shed: covering an area of 10×8 meters, with a reserve of 60 tons, the ground is hardened, the raw material storage is on the north side, the east and west sides are surrounded by walls, and the light steel ceiling is set |
| Main production workshop | Newly built steel structure workshop, covering an area of 800m2, with a built-in feed production line, including raw material preliminary processing device, raw material crushing device, mixing device, granulating and cooling device, crushing screening and packaging device. |
| Finished product workshop | Utilize the original workshop of the machine repair factory, integrated with the raw material workshop, covering an area of 10×50 meters, with a reserve of about 1,000 tons |
| Water supply |
One original organic well in the machinery factory, with a water volume of about 20m3/h, which can meet the water requirements of the factory |
| Power supply | Provided by the substation in Township, to build a 800KVA substation |
| Steam supply | Build a new 1-ton steam boiler for steam production and office heating in winter |
| Auxiliary engineering | Including offices, lounges, etc., use the original, not build |
| Environmental Engineering | Including boiler dust collectors, bag dust collectors for each production link, etc. |
（2）Consumption of pig feed raw materials and cattle feed raw materials in this cattle pig animal feed making business plan
①Pig feed raw materials consumption
| Corn | 58% | 11600（t/a） | Local purchase |
| Barley | 10% | 2000（t/a） | Outsourcing |
| Soybean meal | 20% | 4000（t/a） | Outsourcing |
| Bran | 8% | 1600（t/a） | Outsourcing |
| Fish meal | 3% | 600（t/a） | Outsourcing |
| Phosphate, calcium, etc. | 1% | 200（t/a） | Outsourcing |
②Cattle feed raw materials consumption
| Corn | 50% | 10000（t/a） | Local purchase |
| Barley | 14% | 2800（t/a） | Outsourcing |
| Soybean meal | 19% | 3800（t/a） | Outsourcing |
| Bran | 9% | 1800（t/a） | Outsourcing |
| Fish meal | 5% | 1000（t/a） | Outsourcing |
| Bone meal | 2% | 400（t/a） | Outsourcing |
| Salt, calcium powder, etc. | 1% | 200（t/a） | Outsourcing |
①Raw material receiving and cleaning stage
| Equipment name | Specification model | Quantity (unit) |
| Raw material discharge pit | / | 2 |
| Level device | BC15-K34-AZ3X | 2 |
| Scraper conveyor | TGSU25 | 1 |
| Bucket elevator | TDTG50/23 | 1 |
| Cylinder preliminary cleaning screen | SCY63 | 1 |
| Permanent magnet cylinder | TXCT25 | 1 |
| Rotary distributor | TFPX.12 | 1 |
②Feed crushing section
| Equipment name | Specification model | Quantity (unit) |
| To be crushed bin | / | 1 |
| Leveler | / | 8 |
| Buffer bucket | / | 1 |
| Animal feed grinding machine | SESP112*38C | 1 |
| screw conveyor | TLSS25 | 1 |
| Bucket elevator | TDTG50/23 | 1 |
| Rotary distributor | TFPX.12 | 1 |
| Pulse dust collector | TBLMa21 | 1 |
| Matching fan | 4-72No4.5A | 1 |
③Batching and mixing section
| Equipment name | Specification model | Quantity (unit) |
| Ingredients warehouse | / | 18 |
| Leveler | / | 40 |
| Screw feeder TLSU20 | TWLL28 | 4 |
| Screw feeder TLSU20 | TWLL25 | 10 |
| Screw feeder TLSU20 | TWLL20 | 6 |
| Batching scale | PCS | 2 |
| Add bucket manually | / | 1 |
| Double shaft high efficiency mixer | SSHJ4 | 1 |
| Buffer bucket | / | 1 |
| Scraper conveyor | TGSU25 | 2 |
| Bucket elevator | TDTG50/28 | 1 |
| Rotary distributor | TFPX.4 | 1 |
| Fan | 4.72No4.5A | 1 |
| Pulse dust collector | TBLMa21 | 1 |
④Feed pelletizing section
| Equipment name | Specification model | Quantity (unit) |
| To be granulated bin | / | 1 |
| Level machine | / | 8 |
| Closed air feeder | / | 1 |
| Cattle pig feed pelletizer machine | SZLH420 | 1 |
| Counter flow cooler | SKLN6 | 1 |
| Crumbler machine | SSLG20×170+3 | 1 |
| Bucket elevator | TDTG36/28 | 1 |
| Cyclone grading screen | SFJH125×2d | / |
| Buffer bucket | / | 1 |
| Rotary distributor | TFPX.4 | 1 |
| Pulse dust collector | TBLMa46 | 1 |
| Fan | 4-72No5.0A | 1 |
⑤Automatic packing section
| Equipment name | Specification model | Quantity (unit) |
| Finished product warehouse | / | 1 |
| Leveler | / | 8 |
| Buffer bucket | / | 1 |
| Pellet packaging scale | / | 1 |
| Seam combined conveyor | / | 1 |
⑥Auxiliary equipment
| Equipment name | Specification model | Quantity (unit) |
| Air compressor | / | 1 |
| 1 ton coal-fired boiler | DZL1—1.25—AⅡ | 1 |
| Basic granite water film dust collector | LZAA0 type | 1 |
| Pulse dust collector | TBLMa46 | 1 |
| Fan | 4-72No5.0A | 1 |
4. Public works
(1) Water supply:
The water consumption of this project is relatively small. The production water is boiler supplement water, and the water consumption is about 3 tons per day; because the workers are basically farm workers and all farms live, the domestic water is mainly for drinking and washing water for workers. Small, the domestic water consumption of the whole plant is about 2 tons/day. The original machinery factory has a 100-meter-deep water well to mine shallow groundwater with a water output of about 20m3/h, which can meet the water requirements of this 40,000 tons per year automatic cattle pig feed processing line plant.
(2) Power supply:
This feed factory requires about 500 kWh of electricity per hour, which is provided by a local substation, and an 800KVA substation is built in the factory area.
(3) Steam supply:
The feed plant uses about 0.3t/h of steam for production, and it is planned to build a new coal-fired steam boiler of the model DZL1-1.25-AⅡ.
5. The project area and general layout for 40,000 tons per year pig cattle feed making business
The land used for the construction project was originally a machine repair factory, which has been out of production for many years, and currently only has the main plant and office, and no production equipment. The project covers an area of about 20000m2.
In order to make use of the original factory buildings and make the transportation in the factory area convenient, so that the production process flow is smooth, short and reasonable, we use the original main factory building as the raw material and finished product warehouse, and build the main production workshop on the east side of the original main factory building and the south side of the original main factory Boiler Room. The living area still uses the original office on the north side of the factory. The production and living divisions of the factory are clearly defined, and the greening and beautification of the factory environment has been strengthened. The greening is mainly based on the greening of the two sides of the road in the factory. The greening of the open space around the workshop is supplemented by the green area of 5000 square meters and the greening rate of 25%.
6.More
The business plan for animal cattle pig feed production we provide to our customers is very detailed, and also includes the current status of the environmental quality of the area where the construction project is located and the main environmental issues (ambient air, surface water, groundwater, acoustic environment, ecological environment, etc.), and the natural environment profile (topography, landform, geology , Climate, meteorology, hydrology, vegetation biodiversity, etc.), etc.
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If you want to built one complete pellet production line in your country, pls send the inquiry to us. We will customized design according to your requirement.
