Pig Feed Pellet Production Line
Pig Feed Pellet Production Line

Pig Feed Pellet Production Line

In the design of pig feed processing technology,Richi has achieved leapfrog innovation such as residue reduction, cross-contamination and energy consumption.

Type:
Suckling piglets, piglets, growing pigs, sows,etc.
Finished Pellet:
Suckling pig:2-3mm pellet
Piglet:3-3.5mm pellet
Growing pig:4-6mm pellet
Sow:2-12mm pellet
Main Materials:
Fine rice bran,Fish meal,Soybean meal,Corn,Wheat bran,Calcium hydrophosphate,Salt,Limestone,Additive,rough rice,etc.
Capacity:
1-72T/H
Customized For You

Complete Pig Feed Pellet Production Line Processing Flow

Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Pig Feed Pellet Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.

Raw material preparation
1
Raw material preparation
X
Raw material preparation

The conventional raw material of pig feed includes corn, wheat, barley, oats, sorghum, soybeans, soybean meal, fish meal, amino acids, mixed meals, whey powder, oil, meat and bone meal, grain, feed additives and so on more than 10 varieties of feed raw materials.

Material Receive System
2
Material Receive System
Raw Material Receiving

The pig feed raw material receiving system includes bulk raw materials, packaging raw materials, and liquid raw materials. Bulk raw materials are weighed by dump trucks and weighed before unloading the raw materials to the silo; packaging raw materials are divided into manual handling and mechanical handling; liquid raw materials are directly transported into the warehouse in the form of bottles or barrels.

Silo System
3
Silo System
Raw Material Storage

The raw materials of the pig feed are dispersed, and various forms of silos must be used.Silo system is mainly used for storage of corn, wheat, soya and other raw grain, port of raw grain dumping, grease industrial materials storage.For long-term storage, aeration and cooling can be added.Generally,steel silo can be divided into assembly type steel silo and screw type helix steel silo.

Pre-cleaning System
4
Pre-cleaning System
Raw Material Pre-cleaning

The usage of pre-cleaning system is removing the pig feed raw materials’impurities, such as rope, clod, corn cob etc. non-magnetic impurities and iron nail magnetic impurities. It can ensure the quality of products and the safety of the subsequent processing equipment. The raw material pre-cleaning system is divided into granule pellets feeding cleaning and mash feed feeding cleaning.

 

FEED CLEANING MACHINE

MAGNETIC SEPARATOR

Crushing System
5
Crushing System
Raw Material Crushing

The task of this section is to crush the clean pig feed materials we got in the last section into powder(less than 3mm),and then deliver the pig feed powder to the next section.(It is better to use special pellet feed or crushed feed for piglet feed; piglets under 25 kg can be fed with general pig feed; crushing fineness of feed for pigs over 25 kg can be controlled within 2 mm. Feed the pig feed as finely as possible.)

 

FEED CRUSHING MACHINE

Batching & Mixing System
6
Batching & Mixing System
Batching & Mixing

After crushing,original pig feed powder and some premix will be weighed in batching scale according to proportional,then go down to mixer to reach uniformity.

 

ROTARY DISTRIBUTOR

FEED MIXING MACHINE

Pelletizing & Cooling System
7
Pelletizing & Cooling System
Pelletizing & Cooling

After using high temperature steam to make raw material curing, the materials will be made to pellet through pig feed pellet making machine. Then the pig feed pellet will be cooled down by cooler machine.

 

PIG FEED PELLET MAKING MACHINE

Screening System
8
Screening System
Separate Pellets and Powder to Meet End Needs

The finish pig feed pellet products contain pellet of normal size,smaller size and bigger size.By use grading sieve,we can get normal size pellet.

 

PELLET ROTARY SCREENER

Packing System
9
Packing System
Finished Product Packaging

The pig feed pellets will be packed for transporting, storing or selling by packing machine.The selection of the bagging type can be determined according to the customers' requirements, the size of the pig feed pellet mill plant and the size of the investment.

 

AUTOMATIC PACKING MACHINE

Conveying System
10
Conveying System
Cover All Applications

All transportations like bucket elevator, screw & chain conveyor etc. for conveying RM & Finished goods.Conveying System cover all applicatons thoughout your pig feed value-added chain,from raw material intake to conveying finished pig feed pellets.We customize a system to meet your sapce and process needs,using any combination of elevators,through chain,belt and screw conveyors.

Electronic Control system
11
Electronic Control system
Fully Automatic Control

All pig feed machines are stable, reliable; the pig feed pellet plant is with high automation level; The automatic control for process of production through advanced centralized control system guarantees lowest operational cost.

The 10T/H Automatic Chicken Feed Pellet Line

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: The 10T/H Automatic Chicken Feed Pellet Line
Country: Uzbekistan
Pellet Size:2-6mm
Main Material: Corn, wheat, Soybean Meal, and other Grain
Total Power:358KW•H/T
Main Machines: Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed Mixer*1000kg/batch ;4.Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20; 6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary equipment.

Project Summary

The field trial operation proves that the actual measured output of RICHI's 10t chicken feed production line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed production lines of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).

The 10T/H Automatic Chicken Feed Pellet Line Layout
10T/H Cattle Feed Pellet Production Line

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: 10T/H Cattle Feed Pellet Production Line
Country: South Africa
Pellet Size:1-12mm
Main Material: corn, soybean meal, 50% grass and other grain
Total Power:335KW
Main Machines: Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA, etc.

Project Summary

This project is currently the most advanced ruminant feed production line in the customer's local area. The project is fully computer-controlled and replaces the customer's previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.

10T/H Cattle Feed Pellet Production Line Layout
5T/H Extruded Shrimp Feed Pellet Production Line in Henan

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
Country: China
Pellet Size:0.6-4mm
Main Material: fishmeal,homemade fishmeal, alcohol master batch, soybean phosphatide, soybean meal, peanut meal, etc
Total Power:235KW
Main Machines: Fish Feed Grinder, Feed Ultra-fine Pulverizer, Feed Mixing Machine, Pellet Crumbler, Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler, Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.

Project Summary

The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.

5T/H Extruded Shrimp Feed Pellet Production Line in Henan Layout
customer finalized the cooperation with RICHI
On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
on-site survey to equipment selection
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning, RICHI provides an customized solution.
RICHI equipment
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
RICHI hammer mill
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning, and trial operation of the entire production line;
After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
April 3, 2017, South Africa customers came to RICHI Machinery, they visited the workshop and gave a high evaluation of product quality;
After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 10T cattle feed line was determined.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 10t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 2 professional technicians to guide the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
RICHI strictly controls production line assembly and commissioning to meet customer needs. After 60 days of installation, the project is successfully delivered to customers.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
This is a tender project.RICHI Machinery won the bid in August 2015, and officially signed a project contract with the customer that month.
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
RICHI has always been upholding the spirit of craftsman at the stages of machine process,our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI selected an excellent work team to ensure that the customer project is put into production as early as possible.
The project took 60 days to install.After all the project indicators have reached the design standard, the customer has issued the project acceptance documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Pig Feed Formula

Fine rice bran 10.41%
Fish meal: 4%
Soybean meal 23%
Corn 53%
Wheat bran 6%
Calcium hydrophosphate 1.1%
Salt 0.14%
......

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