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Cattle Feed Pellet Production Line
Cattle Feed Pellet Production Line

Cattle Feed Pellet Production Line

Richi can undertake all kinds of cattle feed pellet plant and provide more value-added service to all the customers(different output configuration can be customized).

Type:
Young Cows,Calves,Breeding Cattle,Racing Cattle,etc.
Finished Pellet:
Cattle/Cow:4-12mm(5-8mm is the most common)
Young Cow/Calvess:5-6mm pellet
Breeding Cattlels:6-7mm pellet
Milking Cattles:6-8mm pellet
Racing Cattles:6-8mm pellet
Main Materials:
Quality hay (including 20% leguminous grass),Corn silage,Green cut feed,Roots (carrots, beets),Bad residue (Distiller grains, bean curd residue),Soybean meal,Corn,Wheat bran,Salt,baking soda,etc.
Capacity:
1-72T/H
Customized For You

Complete Cattle Feed Pellet Production Line Processing Flow

Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner.

Cleaning System
1
Cleaning System
X
Raw Material Pre-cleaning

This section of the main task is to sort out the impurity and iron in all cattle feed raw material, let clean material into cattle feed crusher. Its significance lies in the first is to guarantee the quality of final product , and the second is the protect and guarantee the normal work of hammer mill.

 

FEED CLEANING MACHINE

MAGNETIC SEPARATOR

Grinding System
2
Grinding System
Raw Material Crushing

Before making cattle feed pellet, the raw materials should be grinded. The cattle feed hammer mill can grind the raw material ingredients to the required size.(The crushing fineness of cattle's fine feed can be more than 2mm, because cattle can ruminate, a little coarser feed is conducive to rumination and improve the digestibility of feed. The feed of old cattle can be crushed to within 1 mm to facilitate digestion. Cattle feed raw material contains grass,so you need to configure professional forage hammer mills)

 

FEED CRUSHING MACHINE

Batching System
3
Batching System
Precise Ingredients

This section is to fill material in proportion bins. During this section, all equipment after outlet screw conveyor is in the closed state. Under the command of the central control room, the different cattle feed raw materials through different channels into different proportioning bins. Materials which need to be crushed will go through granule pre-cleaning device and permanent magnet drum, by rotary distributor go into different bins; cattle's fine feed materials which don't need to be crushed will go through powder pre-cleaning device, by rotary distributor go into different bins. All bins be filled full.

 

ROTARY DISTRIBUTOR

Mixing System
4
Mixing System
Raw Material Mixing

Mixing is considered to be one of the essential operations in cattle feed pellet processing, using mixer to mix the grinded raw materials. There are three types of our mixer: single shaft mixer, double shaft paddle mixer and ribbon mixer. Both of them can be equipped with atomizing spraying system to add needed liquids, which can improve the cattle feed pellet quality.Cattle feed contains grass,because the weight of grass is very light, it should be calculated according to the proportion of grass in the formula, and the appropriate mixer model should be selected for your cattle feed plant.

 

FEED MIXING MACHINE

Pelletizing System
5
Pelletizing System
Press Raw Materials into Pellets

Feed pellet mill is the main equipment of the whole cattle feed pellet processing production line. Our pellet mills are equipped with full stainless steel feeder and conditioner to make high quality pellet. The quality of conditioning directly determines the quality of cattle pellet feed.You can according to the needs of yourself to customize conditioner to apply to the production of different materials or cattle feed object.Cattle is a ruminant animal, and its feed ingredients include grass powder in addition to general grains, proteins, and minerals,so your cattle feed pellet mill need a forced feeder).

 

CATTLE FEED PELLET MACHINE

Cooling System
6
Cooling System
Ready for Handling and Storage

The cattle feed pellets pressed out by animal feed pellet press machine are hot and moist,the temperature of the cattle feed pellet is about 80-90℃,they can't be crushed, screened or packed immediately. The counter-flow cooler is adopted to cool the cattle pellets with high temperature and moisture.

 

PELLET COOLING MACHINE

Screening System
7
Screening System
Separate Pellets and Powder to Meet End Needs

The cattle feed pellets are with different sizes, and there may be some powder. The screener can be used to screen and grade the cattle feed pellets. After processing, you can get the qualified cattle feed pellets without fine powder.

 

ROTARY SCREENER

Packing System
8
Packing System
Pack Your Bags

The powder and granules in the finished cattle feed pellet products bins which needs to be packaged will be packed by automatic packing machine, finished products that do not need to be packaged will be taken away by bulk truck.

 

AUTOMATIC PACKING MACHINE

Dust removing system
9
Dust removing system
Dust Aspiration

Our dust aspiration system can be used along your entire cattle feed value-added chain to meet all relevant market requirements.We can help you avoid explosive atmospheres and protect your employees,environment and plant.Valuable fine product can be led back into the process stream,reducing waste.

 

JET FILTER DUST COLLECTOR

Conveying System
10
Conveying System
Cover All Applications

In cattle feed mills, raw materials or finished products are often handled before they can be processed. This requires a complete set of conveying equipment.Corn is usually not bagged when raw materials enter the factory. The truck directly unloads the raw materials into the tunnel, and then transports it to the lifting place by the scraper conveyor, and finally lifts it to the silo for storage.

 

 

Electronic Control system
11
Electronic Control system
Fully Automatic Control

All machines are stable and reliable; the cattle pellet process plant is with high automation level; The automatic control for process of production through advanced centralized control system guarantees lowest operational cost.

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: The 10T/H Automatic Chicken Feed Pellet Line
Country:Uzbekistan
Pellet Size:2-6mm
Main Material:Corn, wheat,Soybean Meal, and other Grain
Total Power:358KW•H/T
Main Machines:Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed Mixer*1000kg/batch ;4.Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20; 6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary equipment.

Project Summary

The field trial operation proves that the actual measured output of RICHI's 10t chicken feed production line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed production lines of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: 10T/H Cattle Feed Pellet Production Line
Country:South Africa
Pellet Size:1-12mm
Main Material:corn, soybean meal, 50% grass and other grain
Total Power:335KW
Main Machines:Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA, etc.

Project Summary

This project is currently the most advanced ruminant feed production line in the customer's local area. The project is fully computer-controlled and replaces the customer's previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.

Case About this

Typical Animal Feed Pellet Line Turnkey Project

Name: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
Country:China
Pellet Size:0.6-4mm
Main Material:fishmeal,homemade fishmeal,alcohol masterbatch,soybean phosphatide,soybean meal,peanut meal,etc
Total Power:235KW
Main Machines:Fish Feed Grinder,Feed Ultra-fine Pulverizer,Feed Mixing Machine,Pellet Crumbler,Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler, Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.

Project Summary

The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.

On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
April 3, 2017, South Africa customers came to RICHI Machinery, they visited the workshop and gave a high evaluation of product quality;
After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 10T cattle feed line was determined.
RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 10t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI dispatched 2 professional technicians to guide the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
RICHI strictly controls production line assembly and commissioning to meet customer needs. After 60 days of installation, the project is successfully delivered to customers.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
This is a tender project.RICHI Machinery won the bid in August 2015, and officially signed a project contract with the customer that month.
According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
RICHI has always been upholding the spirit of craftsman at the stages of machine process,our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
Turnkey Service Review
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RICHI selected an excellent work team to ensure that the customer project is put into production as early as possible.
The project took 60 days to install.After all the project indicators have reached the design standard, the customer has issued the project acceptance documents.
RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Cattle Feed Formula

Quality hay (including 20% leguminous grass)16%
Corn silage- 22%
Green cut feed 16%
Bad residue (Distiller grains, bean curd residue ) 30%
Soybean meal 3.2%
Corn 6.5%
Wheat bran 3.2%
......

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