This article is about "1-10 Ton per hour poultry chicken cattle feed production line's crushing ingredient process".The proses penghancuran is closely related to the batching process. According to its combination form, it can be divided into two major processes: first crushing and then batching and first batching and crushing; according to the number of raw material crushing times, it can be divided into primary crushing process and secondary crushing process. Which technological process to adopt depends on the main raw materials, production scale and national habits. For example, the United States is rich in feed grains, and most of them adopt the process of ingredient first and then ingredient; in many other countries, there is a shortage of grain feed, and most of them use ingredient first and then crush. Except for small-scale units in our country, the process of pulverizing and then batching is mostly used.

1. Crushing first and then batching process

This process refers to the process of pulverizing the granular raw materials first, and then entering the batching bin for batching mixing. This process is mainly suitable for the situation where the grain content in the ingredients is high, and this process is commonly used in domestic and foreign animal feed processing factories.

(1) There are two ways of feeding:

The first method is to set a feed opening in the workshop or the feed room. This method is mostly used in small and medium feed factories. Manually transport the bagged raw materials (usually with a trolley) from the raw material warehouse into the workshop or the unloading room into the lower hopper.

The second method is to set up a discharging port in the raw material warehouse, and the raw materials are sent to the main workshop by a horizontal conveyor (mostly a scraper conveyor). Large and medium-sized feed factories mostly use this method.

Either way, a grid screen is installed on the upper part of the lower hopper as the first step of the cleaning process.

(2) After material transportation and lifting materials are put into the lower hopper, they are directly lifted by the bucket elevator (first method) through the chute into the primary cleaning screen or horizontally conveyed by the horizontal (scraper) conveyor (second type) Method) Afterwards, it is lifted by a hoist and enters the primary cleaning screen through the slide pipe.

(3) Cleaning After adding a primary cleaning screen to remove non-magnetic impurities, then flow through the permanent magnet cylinder to remove magnetic impurities and then enter the smashing bin.

(4) Feeding and crushing The materials in the bin to be crushed are fed to the crusher by the feeder and crushed.

(5) The pulverized materials that are output and enter the batching warehouse or finished material warehouse are separated from the air by various methods and input into the batching warehouse or finished product warehouse.

2. Mixes first and then crushes process for 1-10T/H poulty cattle chicken feed production factory

The process is to mix all the various raw materials participating in the ingredients according to a certain proportion and weigh them with the ingredients scale, and then add them to the crusher to crush them. Compared with the powder first and then the mixing process, the process route (material trend) and the order of smashing are exactly the opposite, and the other feeding, cleaning, conveying and lifting are similar. But pay attention to two points:

①It is necessary to strengthen the cleaning of materials (granules and auxiliary materials) before ingredients, otherwise it will cause harm to the subsequent process;

②The cleaning of pellets and powder should be carried out at the same time, which is conducive to the subsequent processes.

Note: Since there are very few such processes currently used, I won't repeat them here.

3. Let us take a look at the 1-10t/h complete chicken cattle feed pellet making plant manufacturing process that uses crushing and then ingredients:

Bagian A: Menerima dan menyimpan bahan baku

Bagian B: Komponen dosis

Bagian C: Penggilingan

Bagian D: Mencampur dan menambahkan komponen mikro

Bagian E: Penyimpanan tepung dan pelet

Bagian F: Pendinginan, Penyaringan, pemulihan debu

Bagian G: Penyimpanan produk akhir

Bagian H: Pengemasan

Bagian A: MENERIMA DAN MENYIMPAN BAHAN BAKU

Pada tahap awal ini, pasokan bahan untuk resep yang diinginkan ditentukan. Biasanya lubang penerimaan diperkirakan di mana bahan baku dikirim. Melalui sekrup ekstraksi dan elevator, zat-zat tersebut dimasukkan ke dalam silo penyimpanan.

Main Machine:SCY Series Drum Pellet Pre-Cleaner

Bagian B: KOMPONEN PEMBERIAN DOSIS

Bahan mentah dibawa dengan sekrup ke timbangan di mana bahan tersebut ditimbang dan ditakar untuk membuat resep yang diminta.

Mesin Utama:Sistem Proporsi,Konveyor Sekrup

Bagian C: PENGGILINGAN

The material that needs to be smaller, passes through a chicken cattle feed hammer mill grinder machine, in order to reach the desiderable dimension.

Mesin Utama:animal poultry cattle chicken feed hammer mill crusher

Bagian D: Mencampur dan menambahkan komponen mikro

Produk dimasukkan ke dalam mixer horizontal di mana produk akan dicampur dan dihomogenisasi untuk jangka waktu tertentu; pada fase ini, komponen mikro lainnya dapat ditambahkan, seperti integrator atau aditif, yang diperlukan ke dalam resep.

Mesin Utama:mesin pencampur pakan bubuk untuk pakan ternak,Mesin Penambah Cairan Intermiten

Bagian E: PENYIMPANAN TEPUNG DAN PELET

The product is now ready and could be stored for delivery or sent to the pelleting line. The material is entering in the chicken cattle feed pellet milling machine passing through the conditioner. Here other ingredients like steam, molasses and grease could be added, before the material goes into the pellet pressure chamber to be transformed into pellets by the die. On the outside of the holes some knives cut the pellets at the desired length.

Mesin Utama:Hot Sale CE Livestock Poultry Feed Ring Die Pelleting Machine

Bagian F: PENDINGINAN, PENGUMPULAN, PEMULIHAN DEBU

Setelah pelet, produk menjadi sangat panas, oleh karena itu perlu untuk mendinginkan produk pada suhu sekitar +5°C sehubungan dengan suhu ruangan, untuk memberikan kekerasan yang tepat dan konsistensi terbaik untuk menyimpan dan menanganinya.

Pada tahap pengayakan, produk dibersihkan dari debu, yang kemudian dibawa kembali ke dalam siklus produksi.

Mesin Utama:Pengumpul Debu Pulsa,Pendingin Aliran Balik Seri SKLN,Pengayak Pengocok Rota

Bagian G: PENYIMPANAN PRODUK AKHIR

Produk pelet dikirim ke silo untuk disimpan sebelum dikirim. Produk ini dapat dimuat ke dalam truk dalam jumlah besar atau dikirim ke jalur pengemasan.

Bagian H: KEMASAN

Produk pelet dikirim ke silo untuk disimpan sebelum dikirim. Produk ini dapat dikirim dalam jumlah besar, dimuat di truk atau dikemas dalam karung atau tas besar. Mesin untuk pengemasan bisa manual, semi-otomatis atau otomatis, berdasarkan produksi yang diminta.

Mesin Utama:Timbangan Pengemasan Otomatis