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Situation analysis for 240,000 tons per year large scale complete cattle and poultry feed mill plant business proposal

feed processing plant for cattle & poultry

1. Basic situation of large automatic 240,000 tons per year feed mill project for poultry and cattle

In order to meet market demand, the client invested 120 million yuan to build a poultry and cattle feed manufacturing project with an annual output of 240,000 tons in the Modern Industrial Park in Bengbu City, Anhui Province, China.

The total area of ​​the project: about 53,333 square meters,

Total construction area: 25800 square meters,

The main construction content of the project: production plant, warehouse and office facilities and other auxiliary projects

Project output: After completion, an annual production capacity of 240,000 tons of poultry and cattle feed will be formed

(1) Construction project engineering

Engineering category Single project name Engineering Content  Project scale
Structural work  Main production workshop

A production line with an annual output of 180,000 tons of mixed pellet feed;

A mixed powder feed production line with an annual output of 60,000 tons

Building area 4221.36m2
Spare workshop 1 / Building area 4221.36m2
Spare workshop 2 / Building area 8460m2
Storage and Transportation Engineering Raw material processing workshop 1 Raw materials precleaning Building area 8773.92m2
Finished product packaging workshop 1 Product packaging  Building area 3983.2m2
Big silo Used to store corn 3, each silo has a storage capacity of 200t
Small silo Used to store soybean meal 4, each silo has a storage capacity of 1000t
Spare warehouse 1 / Building area 3828m2
Spare warehouse 2 / Building area 3983.2m2
Unloading shed Raw material receiving Building area 3983.2m
Auxiliary engineering Comprehensive office building Office and living Building area 1425.6 m2
Dormitory  Staff accommodation Building area 1200 m2
Doorman / Building area 71.92 m2
Toilet  / Building area 180 m2
Public works Water supply Supplied by the park's water supply pipe network, water supply capacity is 100m3/h
Powered by Quoted from the park power supply system
Boiler Room 1 set of 4t/h boiler to supply steam for granulation
Environmental Engineering  Waste gas treatment facility Bag dust collector, the treated dust is discharged from 15m high exhaust pipe; boiler gas flue gas is discharged from 15m high exhaust pipe
Wastewater treatment facility One buried sewage treatment station (if the park sewage treatment plant was not in operation when the project was completed)
Noise prevention Sound insulation and shock absorption measures
Greening Plant greening

(2) Product plan

Product name Shape
Compound feed Pellet
Compound feed Powder

(3) Working days and labor quota

①Working days: 300 working days throughout the year, 12 hours a day.

②Labor quota: a total of 100 people, including 24 management personnel and 76 production personnel.

(4) Public works

①Water supply and drainage:

Domestic water is supplied by the park's water supply pipe network. There is no production wastewater generated in the project. The drainage in the area is divided into rain and sewage, and the rainwater in the station is discharged into the surrounding ditches. Before the operation of the sewage treatment plant in the Bengbu Modern Industrial Park, the sewage generated by the project was collected to the buried sewage treatment facility and discharged into the nearby ditches after the treatment reached the standard; after the sewage treatment plant in the Bengbu Modern Industrial Park was operated, the sewage generated by the project was discharged The sewage pipe network of the park enters the sewage treatment plant of Bengbu Modern Industrial Park for treatment.

②Power supply: The electricity used for this project is agreed to be distributed by the power grid of Bengbu Tongling Industrial Park. There is a power distribution room in the station building with 2 transformers.

2. Main production process and equipment for 240,000 tons per year feed mill factory plant for cattle & poultry

(1) Complete poultry and cattle fed production process

This large cattle & poultry feed processing plant project mainly produces feed for cattle and poultry. The raw materials (corn, soybean meal, fish meal, etc.) that meet the production requirements are purchased, and they are directly transported and stored in a vertical silo by conveying equipment in a sealed manner. The conveying device is used for feeding; It is sent to the bucket elevator by the scraper conveyor and lifted to the top of the main car, and iron is removed from the permanent magnet cylinder, and then sent to the silo for standby. The raw materials such as corn, soybean meal and other granular items are crushed by a crusher in the crushing section, and then sent to the respective intermediate storage bins after crushing. According to the ratio of the feed formula, all powdered raw materials (including feed additives, fish meal) are electronically metered from their respective intermediate bins and then sent to the double-shaft high-efficiency feed mixer for sufficient mixing, and the mixed powdered materials enter the pellets. Warehouse spare. The powdered material is fed into the granulator to pass steam for granulation. After granulation, it is cooled to room temperature by a countercurrent cooler. The finished product is sieved and then packaged. The sieved material is put into the raw material feeding port together with the raw material. Dust removal facilities are installed above the production equipment in the feeding, crushing, mixing, and screening sections of this project, and the collected dust is returned to the feeding stage for recycling.

(2) Main feed machines for large scale full automatic poultry and cattle feed mill with annual output of 240,000 tons

Number China best machines for poultry chicken and cattles feed QTY
1 Powder cleaning screen 6 sets
2 Permanent magnet cylinder 6 sets
3 Rotary distributor(TFPX-4C) 6 sets
4 Poultry cattle feed hammer mill crusher 4 sets
5 Closed air screw conveyor 4 sets
6 Bucket elevator 4 sets
7 Rotary distributor(TFPX-8C) 4 sets 
8 Vibrating screen 2 sets
9 Double-shaft poultry cattle feed mixer 2 sets
10 Scraper conveyor 2 sets
11 Powder cleaning machine 2 sets
12 Rotary distributor(TFPX-6C) 2 Set
13 Feeder 3 sets
14 Conditioner 6 sets
15 Ring die poultry and cattle feed pellet making machine 3 sets
16 Pellet cooler machine 3 sets
17 Rotary grading screener 3 sets
18 Rotary distributor(TFPX- 6B) 3 sets
19 Belt double bucket packaging scales 3 sets
20 Conveying combination machine 3 sets
21 Liquid adding machine 2 sets
22 Liquid adding scale 2 sets
23 Air compressor 2 sets

(3) Raw and auxiliary materials and energy consumption

Raw and auxiliary materials consumption

Serial number Name Annual consumption (t/a)
1 Corn 16
2 Soybean meal 2.2
3 Fish meal 0.02
4 Rice bran meal 0.8
5 Corn distillers grains (DDGS) 1.0
6 Minerals 3.06
7 Amino acids 0.5

Energy consumption

Serial number Name Annual consumption
1 Electricity 8 million kWh/a
2 Water 16000 m3/a
3 Gas 900,000 m3/a

3. Main pollution process

(1) Construction period:

①Exhaust gas: leveling the ground, bulk material storage yard, construction bare surface, dust caused by transportation vehicles and concrete mixers, will cause air pollution in the local environment.

②Wastewater: domestic sewage of construction workers, the main pollutants are COD, ammonia nitrogen, BOD5, etc.

③Noise: It comes from the noise generated by the mechanical equipment during the construction period and the noise generated by the transportation, which has a limited impact on the quality of the regional acoustic environment and is short-term and reversible.

④Solid waste: construction waste generated during construction and domestic waste generated by construction workers.

(2) Operating period:

①Exhaust gas: The exhaust gas of this project is mainly boiler flue gas and dust produced in the process of feeding, crushing, mixing and screening.

②Wastewater: There is no production wastewater in this project, and the main wastewater is domestic sewage from employees.

③Noise: The noise of this cattle and poultry feed machine plant project is mainly the mechanical noise generated by the operation of hoist, conveyor, grading screen, air compressor, fan and other poultry cattle feed equipment.

④Solid waste: The main solid waste of this annual output of 240,000 tons feed processing plant for cattle & poultry project includes dust collected by the dust collector during the production process, waste packaging materials, and domestic garbage generated by the cattle & poultry feed production factory staff.

large capacity feed mills for poultry and cattle

4. Environmental impact analysis during construction period

(1) Construction dust

The dust generated during the construction period will have a short-term impact on the surrounding atmospheric environment. In order to reduce the impact of dust on the surroundings, the excavation and stacking of the earth must be standardized and orderly, and the spoil must be cleaned up and transported in time. The areas that cannot be cleaned up in time can be sprayed or covered to suppress dust. Loading and unloading in strong winds is prohibited. , The transportation and stacking of materials should be carried out in an organized and planned manner, and the open-air stacking of materials should be minimized. If it is necessary to store in the open air, temporary shelters, simple sheds or tarpaulins should be added around, etc., during construction, water should be properly sprayed before operation. Air pollution during the construction period is short-term and temporary. Once the construction is over, the dust will disappear.

(2) Wastewater

The wastewater generated during the construction period is mainly domestic sewage and construction wastewater. Domestic sewage is mainly cleaning wastewater, which produces a small amount; construction wastewater mainly comes from the washing of building materials such as loaders and stones, and the main pollutant is SS. According to the analog monitoring survey, the SS is 1000~3000mg/L. The discharge characteristic of this wastewater is intermittent discharge, and the amount of wastewater is unstable. The main pollutants in domestic sewage produced by construction workers are COD, BOD5, and NH3-N. It is recommended to establish a wastewater sedimentation tank, which is used to collect various types of wastewater discharged during construction. The wastewater can be reused as construction water after sedimentation in the sedimentation tank. This not only saves water resources, but also reduces pollution to the surface water environment.

(3) Noise

Noise pollution is the main environmental pollution during the construction period. The pollution is concentrated in the earthwork phase, foundation engineering phase, structural engineering phase and various construction phases. During the construction period, various noise sources are outdoors, which has a large impact on the surrounding acoustic environment, especially the noise generated by the pile driver. Construction noise is staged, temporary and unstable. Different construction equipment has different noise effects. When multiple mechanical equipment is operated at the same time, the noise generated by each equipment will be superimposed. In different construction stages, the noise superimposed value of various construction machinery is also different. See Table 10 for the main construction stages, noise sources and sound levels. During the construction period, the sound sources are all outdoors, with a long range of influence; during the decoration period, most of the sound sources are indoors, with walls blocking noise. Comprehensive analysis shows that construction noise is staged, temporary and unstable. Different construction equipment has different noise effects. When multiple mechanical equipment is operated at the same time, the noise generated by each equipment will be superimposed.

Because the mechanical noise travels far in the open area, the construction noise pollution is short-term and temporary. Once the construction is completed, the construction noise will disappear. Considering the source intensity superposition combination when the fixed strong noise source is used synchronously on the construction site, it is predicted that the possible combination influence distance will be about 50m during the day and 150m at night. Since construction is prohibited at night, a prescription at a distance of 50m from the noise source can meet the relevant regulations in the "Environmental Noise Emission Standard for Construction Site Boundaries" (GB12523-2011).

(4) Solid waste

The solid waste during the construction period is mainly the domestic garbage generated by the constructors and the construction garbage generated during the construction process. Construction waste mainly includes civil engineering waste, metal waste from decoration projects, etc. It is basically non-toxic and is general solid waste. It should be disposed of in accordance with local construction waste management methods. Civil engineering waste can generally be backfilled after construction. Metal waste from decoration projects Can be recycled and reused.

5. Environmental protection investment estimate

The total investment of large production capacity cattle and poultry feed manufacturing factory project is 120 million yuan, of which environmental protection investment is 1.37 million yuan, accounting for about 1.14% of the total investment. 

If you want to built one complete pellet production line in your country, pls send the inquiry to us. We will customized design according to your requirement.

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