Richi's deep processing and innovative machines provide quality and safe feed for chichen feed mills efficiently.
Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Chicken Feed Pellet Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.
The chicken feed raw materials of the feed are dispersed, and various forms of silos must be used.Silo system is mainly used for storage of corn, wheat, soya and other raw grain, port of raw grain dumping, grease industrial materials storage.For long-term storage, aeration and cooling can be added.Generally,steel silo can be divided into assembly type steel silo and screw type helix steel silo.
The chicken feed raw material receiving system includes bulk raw materials, packaging raw materials, and liquid raw materials. Bulk raw materials are weighed by dump trucks and weighed before unloading the raw materials to the silo; packaging raw materials are divided into manual handling and mechanical handling; liquid raw materials are directly transported into the warehouse in the form of bottles or barrels.
The usage of cleaning system is removing the chicken feed raw materials’ impurities, such as rope, clod, corn cob etc. non-magnetic impurities and iron nail magnetic impurities. It can ensure the quality of final chicken pellet products and the safety of the subsequent processing equipment.
Before making chicken feed pellet, the raw materials should be grinded. The chicken feed hammer mill can grind the raw material ingredients to the required size.（Chicken feed should not be too fine, because chickens like to eat pellet feed or crushed grain feed, which can be used in combination with thickness. Rice and broken rice can be directly added to the mixer in granular form. The crushing fineness of wheat and barley should be below 2.5 mm. Corn, brown rice and bean cake should be processed into powder.）
Mixing is considered to be one of the essential operations in chicken feed pellet processing, using mixer to mix the grinded raw materials. There are three types of our mixer: single shaft mixer, double shaft paddle mixer and ribbon mixer. Both of them can be equipped with atomizing spraying system to add needed liquids, which can improve the chicken feed pellet quality.
The purpose of pelleting syst em is to make finely divided, dust-prone, poorly palatable and difficult-to-ship chicken feeds into granule pellets by the action of heat, moisture and pressure in the pelleting process. It can improve the palatability of the chicken feed, reduce the feed-meat ratio, reduce feed waste and reduce environmental pollution.
After the chicken feed pelletizing process,the temperature of the feed pellet is about 80-90℃,with a moisture content of about 15%.A cooling machine must then be used to reduce the moisture content of the pellets to about 3/4%,thereby making the pellets easier to store.
Crumbling section is optional. It is special purpose equipment to crumble big chicken feed pellets into small pellets.(In order to save electricity, increase output and improve quality ，in the production process of the pelletizer, the material is often made into pellets of a certain size, and then crumbled into qualified products by the crumbler according to the pellet size of the chicken feeding.)
The chicken feed pellets are crumbled in different sizes, and there may be some powder. The screener can be used to screen and grade the chicken feed pellets. After processing, you can get the qualified chicken feed pellets without fine powder.
Packing machine will package thechicken feed pellets into bags with different specifications based on requirements.The final chicken feed pellets will be stored properly.
Our conveyor system cover all applicatons thoughout your chicken feed value-added chain,from raw material intake to conveying finished chicken feed pellets.We customize a system to meet your sapce and process needs,using any combination of elevators,through chain,belt and screw conveyors.
Name: The 10T/H Automatic Chicken Feed Pellet Line
Country: Uzbekistan
Pellet Size:2-6mm
Main Material: Corn, wheat, Soybean Meal, and other Grain
Total Power:358KW•H/T
Main Machines: Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed Mixer*1000kg/batch ;4.Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20; 6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary equipment.
The field trial operation proves that the actual measured output of RICHI's 10t chicken feed production line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed production lines of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).
Name: 10T/H Cattle Feed Pellet Production Line
Country: South Africa
Pellet Size:1-12mm
Main Material: corn, soybean meal, 50% grass and other grain
Total Power:335KW
Main Machines: Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA, etc.
This project is currently the most advanced ruminant feed production line in the customer's local area. The project is fully computer-controlled and replaces the customer's previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.
Name: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
Country: China
Pellet Size:0.6-4mm
Main Material: fishmeal,homemade fishmeal, alcohol master batch, soybean phosphatide, soybean meal, peanut meal, etc
Total Power:235KW
Main Machines: Fish Feed Grinder, Feed Ultra-fine Pulverizer, Feed Mixing Machine, Pellet Crumbler, Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler, Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.
The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.
Soybean meal 53%
Cotton seed meal 18%
Rape-seed cake 4.1%
Maize protein meal 8%
DDGS(distillers dried grains with soluble) 4%
Calcium bicarbonate 4%
Stone powder 4%
......
