How to make chicken manure fertilizer?
How to make chicken manure fertilizer? Do you know how to process chicken manure into organic fertilizer? Today RICHI will introduce our fertilizer pellet making machine for chicken manure fertilizer, and organic fertilizer pellet making plant production process for chicken manure fertilizer making.
Chicken manure organic fertilizer adopts decomposing agent fermentation technology. It contains medium and trace elements required by plants, beneficial biologically active bacteria and a variety of enzymes. The life activities of these microbial bacteria in the soil can fix nitrogen in the air, loosen the soil, Decompose the phosphorus and potassium minerals solidified by chemical fertilizers in the soil for a long time to provide enough nutrients for crops.
Commercial organic fertilizer is a mixture of livestock and poultry manure and straw materials after being thoroughly decomposed at low temperature, medium temperature and high temperature, and processed through professional organic fertilizer pellet making machine. The systematically processed organic fertilizer not only has complete nutrients and stable fertilizer supply, but also improves soil structure and physical and chemical properties, provides soil fertility, and activates soil nutrients. These shortcomings of organic fertilizers provide a coordinated, fertilizer, gas, and thermal environment for the growth and development of crops, and lay a solid foundation for high and stable production.
How to make chicken manure fertilizer?
（1）For small chicken farms
You only need buy a fertilizer pellet making machine for chicken manure pellet production, you can turn the manure into organic fertilizer pellets for chicken farm use, self-use, or for sale. If you don't have too much budget, you can use this method. As for the early drying stage, you can use natural drying. Although the time is longer than using a chicken manure dryer, natural drying can greatly save costs.
(2) For large chicken farms or chicken manure fertilizer factories
To efficiently deal with these poultry chicken manure in large chicken farms or fertilizer factories, building a complete chicken manure fertilizer pellet making factory would be cost-effective and feasible. It is mainly designed with fermentation section and pelletizing section. It is a worthy investment for large chicken farms or organic fertilizer manufacturers, if you want to process chicken manure organic fertilizer for sale, then this is the most economical way. Only a one-time investment in the initial period can be exchanged for high returns.
Low cost fertilizer pellet making machine for chicken farms
|Model||MZLH320 fertilizer pellet making machine||MZLH350 fertilizer pellet making machine||MZLH420 fertilizer pellet making machine||MZLH520 fertilizer pellet making machine||MZLH768 fertilizer pellet making machine||MZLH858 fertilizer pellet making machine|
|Wood Pellet Mill Power||37KW||55KW||90KW||132KW||250KW||280KW|
|Capacity( Chicken manure organic fertilizer)||1-2 T/H||3-4 T/H||5-6 T/H||7-8 T/H||9-10 T/H||10-12 T/H|
|Fertilizer Pellet Making Machine Cost||Fertilizer Pellet Making Machine Price: 7000-100000USD|
Process and machinery for complete chicken manure fertilizer pellet making plant
Chicken manure organic fertilizer production projects have a short construction period, high return on investment, low market risk (chicken manure organic fertilizer generally has a shelf life of at least 5 years), short payback period (in case of busy farming, the supply exceeds supply), and the market potential is large (in developed agricultural areas, the amount of chicken manure organic fertilizer is equivalent Large), generally, the investment in the chicken manure organic fertilizer production line can be recovered within one year and a profit will be generated in the same year.
The construction scale of RICHI chicken manure organic fertilizer production line equipment configuration is generally 1-40t/h. It is necessary to comprehensively consider local resources, market capacity, and market coverage.
The chicken manure organic fertilizer production line roughly includes: raw material selection (chicken manure, etc.) → fermentation → crushing → ingredient mixing → granulation → drying → cooling and screening → metering and sealing → finished product storage.
（1）Chicken Manure Fermentation
Different from making chicken manure fertilizer pellets from other biomasses, the first step of making chicken manure pellets would be dehydration treatment or drying. Then, it will go through fermentation, which can remove a large number of escherichia coli, antibiotics, root-knot nematodes and so on in chicken manure, which is more conducive to plant growth. The fermentation tank can fullfil the functions of dewatering and fermentation process.
he fermentation system consists of a feed conveyor, a biological deodorizer, a mixing mixer, a proprietary elevating turning and polishing machine, and an electrical automatic control system.
(2) Chicken Manure Crushing
After fermentation, enter the semi-wet material pulverizer for pulverization, and then add nitrogen, phosphorus, potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the mineral elements contained reach the required standards.
The crushing system includes RICHI material crusher, belt conveyor and so on.
（3）Chicken Manure Mixing
Then, mixing the chicken manure with necessary nutrition substances to improve the quality of final organic fertilizer.
The batching system includes electronic batching system, feeder, vibrating screen, 6-8 kinds of raw materials can be configured at a time; The mixing system consists of optional horizontal mixer, vibrating screen, belt conveyor, etc.
(4) Chicken Manure Pelletizing
When the manure powder is fed into the chicken manure fertilizer pellet making machine, it will be pressed by the great pressure inside the pellet machine. Then manure pellets are made.
The chicken manure granulation system requires fertilizer pellet making machine. At present, the most economical fertilizer pellet making machine is the RICHI ring die organic fertilizer pellet making machine for chicken manure, rather than the disc fertilizer granulation machine, flat die fertilizer granulation machine or round-casting machine advertised by many small fertilizer granulation machine manufacturers. For more details, please contact us directly for consultation.
(5)Chicken Manure Pellets Cooling
Then goes the cooling step for chicken manure pellets. After that, the chicken manure pellets can be used as fertilizer in soil.
(6) In addition, the chicken manure organic fertilizer production line also needs the following systems and equipment:
The main equipment of the drying system includes belt conveyor, drum dryer, cooler, induced draft fan, hot air furnace, etc.;
The deodorization and dust removal system consists of a sedimentation chamber, a dust removal chamber, etc. RICHI provides free drawings and guides users to build for free;
The screening system is mainly completed by a rotary grading screen, which can be equipped with a first-level screening machine and a second-level screening machine to make the finished product rate higher and the particles better;
Finished product packaging systems generally include electronic quantitative packaging scales, silos, automatic sewing machines, etc.
The function of chicken manure organic fertilizer pellets made by fertilizer pellet making machine
- Comprehensive nutrient fertilizer efficiency: It can provide various nutrients required for different growth of crops. The rational use of chicken manure organic fertilizer made by fertilizer pellet making machine can comprehensively regulate the physiological functions of crops, balance and stimulate reproductive growth and vegetative growth, and can make crop roots developed and protect Flower, preserve fruit, increase fruit production rate, early harvest, improve the ability of the soil to sustain high yield, and increase production by 10%-15%.
- Contain a lot of organic matter: using bio-organic fertilizer made by fertilizer pellet making machine can activate nutrients, enhance the air permeability of the soil, help the growth of crop roots, and improve the vitality and immunity of crops.
- Contains a large number of beneficial microorganisms: Through the proliferation of beneficial microorganisms in the soil, it can increase the soil organic nitrogen content, promote the activity and effectiveness of phosphorus and potassium in the soil, exert its effects of fixing nitrogen, dissolving phosphorus and potassium, and improving fertilizer Utilization. The mass propagation of beneficial microorganisms can inhibit the growth and spread of harmful pathogens in the soil, improve the disease resistance of crops, effectively resist pests and diseases, have strong adversity resistance, and enhance the ability of crops to resist cold, frost, and aging.
- Improve soil structure: It can improve soil, improve fertility, clean up toxins, and reduce the pollution of soil by harmful substances such as pesticides and chemical fertilizers.
- Comprehensive effect: The application of the fertilizer made by fertilizer pellet making machine can not only increase the yield, but also have the advantages of good coloring, large and well-proportioned fruits, storage resistance, and improved taste and quality.
5. Market prospects of chicken manure organic fertilizer pellets made by fertilizer pellet making machine
- The chicken manure made by fertilizer pellet making machine can be fed to pigs after it is decomposed;
- As a fertilizer made by fertilizer pellet making machine, it has a wide range of applications. Fruits and vegetables such as red dates, apples, pears, grapes, etc.: field crops corn, wheat, millet, etc., economic crops peanuts, soybeans, mung beans, etc.; seedlings and flowers, garden plants, Chinese medicinal materials, etc., Can be used. Especially as a legume fertilizer, the effect is very good;
- Build a fermentation tank to produce biogas to save energy and not pollute the environment.
Richi Machinery is the professional fertilizer pellet making machine manufacturer and can offers turnkey fertilizer pellet making solutions for chicken manure fertilizer pellets making. Our service includes before-sale, in-sale and after-sale, like chicken manure fertilizer pellets factory design, chicken manure fertilizer making equipment selection, chicken manure fertilizer production project onsite installation and commissioning, operation training, etc. Our professional chicken manure fertilizer pellet making machine and chicken manure fertilizer pellet making plants can greatly improve energy efficiency and lower the production cost! If you are interested in, please contact RICHI MACHINERY to get the customized plan for chicken manure fertilizer pellet making!
If you want to built one complete pellet production line in your country, pls send the inquiry to us. We will customized design according to your requirement.