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How do large ruminant animal feed mill factories control the quality of cattle feed pellet?

How do large ruminant animal feed mill factories control the quality of cattle feed pellet? The overall quality of cattle feed is the goal, and the quality system is the cattle feed machine to carry out quality creation. The quality system mainly includes cattle feed raw materials, cattle feed formula, cattle feed production process, inspection, operation, management, environment, mechanism, transportation, use, etc.

feed mill plant for ruminant

1. Quality assurance of cattle feed ingredients  

The quality of raw materials for cattle cow feed directly affects the sensory quality, safety quality, hygiene quality, technical quality, and nutritional quality of the cattle feed. Based on this, we grasp the quality of raw materials to grasp the impact of various raw materials on product quality.

For each raw material, research quality monitoring projects and establish a complete and effective inspection program to ensure the quality of cattle feed raw materials and prevent the occurrence and development of hidden dangers from the source of the product.

Relevant guidelines or procedures should be prepared for raw material procurement, raw material acceptance, raw material inspection, raw material unloading, raw material storage, raw material requisition, raw material processing, etc., as work instructions or job instructions.

2. Quality assurance of cattle feed formula  

The influence of feed formula on cattle feed pelllet quality mainly has two aspects. First, the type of raw materials and matching structure of the formula affect the sensory quality and manufacturing process quality of the cattle feed product; second, the nutritional technology or scientific level of the cattle feed formula affects the nutritional quality and performance quality of the product. 

Technically speaking, the cattle feed formula must be scientific to minimize potential safety hazards; nutritionally speaking, product nutrition must meet the requirements of product quality standards and ensure cattle feed performance. 

It is necessary to establish cattle feed formula design, approval, sending and receiving, supervision and other procedures to ensure that the cattle feed formula does not adversely affect product quality.

raw materials for cattle feed production

3. Quality assurance of cattle feed pellet production

Cattle feed processing equipment and cattle feed pellet making process in production have a significant impact on product quality, mainly having a decisive impact on the technical and process quality points of the product. 

On the basis of fully mastering the cattle feed manufacturing equipment and technology, we should grasp the production parameters to make the big capacity entire cattle feed pellet production line a guarantee for cattle feed line production.

Production management is an important part of quality management. Job instructions, product manufacturing regulations, equipment operation regulations, cattle feed processing machine maintenance plans, cattle feed pellet prodution equipment maintenance plans, equipment lubrication instructions, equipment maintenance instructions, and production safety instructions should be formed Books, etc., and revised and improved according to practical results.  

The level of personnel quality restricts the level of product quality. Building a production team with mature skills and responsibilities is often the top priority for improving product quality.  

Sometimes, the units may need to be adjusted and modified for quality and efficiency, and relevant mechanisms must be established to regulate these activities.

4. Operational quality assurance  

From procurement to inspection, from storage to delivery, from production to packaging, from transportation to use, there is an obvious division of labor in this complete operation chain, and each position requires certain business knowledge and job skills. Each position has a more or less impact on quality control, no matter who is not strict, it will eventually harm the product quality. 

Education and training are needed here for each position, the purpose is to better improve the level of product quality by cultivating the business operation ability of each position. In actual work, it is necessary to emphasize the impact of related positions on related quality points, determine the job responsibility of the position for product quality, and link performance appraisal with product quality.

energy consumption by cattle feed manufacturing process

5. Quality assurance of inspection  

There is no comparison without inspection, and no discrimination without comparison. Behind the phenomenon is the essence, and behind the essence is the data. The laboratory is the eye of the enterprise, and the ability of the laboratory is to provide data. Without testing, raw materials, processes, and finished products cannot be tested, and there is no data. What can be used to prove the quality. In the work, according to the needs of the monitoring project, a laboratory construction plan, laboratory technician manual, laboratory management system, etc. are formed. Only when the strength of the laboratory is increased can the quality of raw materials and products be improved, the operation level of each post can be improved, and the internal cooperation of the entire enterprise can be improved. Effective monitoring will promote the construction of quality points, and help find reasons and accountability. Therefore, effective monitoring is often a supplement to effective management.

6. Quality assurance of management  

Ideologically, we must attach importance to quality management. If the focus of management is not on quality, product quality will not improve. If management does not work hard on feed quality, product quality will not improve. In terms of action, we must be willing to invest and exert effort in the quality system. Regardless of personnel recruitment or cost support, we must exert ourselves in the quality system. 

We must grasp an effective quality management model, start with the construction and improvement of the quality system, and integrate the conditions that form all quality points into the construction of the quality system. In the work, each quality point must be distributed to related positions. The supervisor is fully responsible, and different positions bear different responsibilities. Every quality point must have a relevant person responsible to prevent blind spots. 

Insist on assigning responsibility for quality points and assigning responsibilities to people, establish clear accountability measures, and prevent evasion and avoid evasion in management.

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7. Environmental quality assurance 

The environment is part of the platform. Raw material storage requires a storage environment, feed production requires a production environment, equipment operation requires an operating environment, personnel operation requires an operating environment, quality inspection requires an inspection environment, product transportation requires a transportation environment, and product application requires an application environment. Each part has a different degree of influence on the creation or performance of quality.  

The focus of work is to control pollution sources in the environment and prevent pollutants from affecting product quality. It is necessary to establish control measures for pollutants and regularly assess the degree of pollution.

8. Quality assurance of the mechanism  

A mechanism conducive to the development of quality activities should be formed. In terms of learning, a training mechanism should be established, regular study sessions, and even assessments, rewards and punishments should be established. It is necessary to establish job evaluations at work and to replace personnel who do not strictly control product quality. Through quality selection, reward advanced employees and mobilize everyone's enthusiasm and enthusiasm for quality. To increase the right to speak in quality, we must let quality determine the purchase of raw materials, let quality determine process parameters, let quality determine equipment renovation, let quality determine personnel employment, and let quality determine management ideas.  

Finally, all positions in the job chain are quality-oriented, centered on quality, responsible for quality, and all employees act together to serve quality. It is necessary to establish a training plan around quality construction, and link the effectiveness of the training with performance appraisal, job adjustment, and personnel promotion.

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9. Quality assurance of transportation  

The input of raw materials and the output of finished products are inseparable from transportation. Transportation conditions will more or less cause packaging pollution, damage, leakage, mixing, etc. It is necessary to establish transportation management standards and strengthen management.

10. Quality assurance used

The performance and quality of the cattle feed can only be displayed after use. It is necessary to form a product use instruction book to guide customers to use and understand the product.

We need to care about the correct usage and feeding conditions of customers. It is necessary to inspect and guide customers' product use through quality service activities to prevent the negative effects and extent of hidden dangers such as insufficient drinking water, high room temperature, and mold change on the performance of the product, so as to ensure that the performance and quality of the product are reflected. 

It is necessary to provide guidance to sales personnel, and develop a wider range and greater intensity of market services through their use of products, so as to form a situation where the enterprise is concerned about quality and focuses on quality.

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