Turnkey animal feed project proposal of 10000t/a pig animal feed pellet production plant factory for premix and concentrated feed
Today RICHI will share one leading pig feed mill business plan with you："Turnkey animal feed project proposal of 10000t/a pig animal feed pellet production plant factory for premix and concentrated feed".This is a livestock feed production business for pig feed ,about 6-7 ton per hour pig feed production capacity(Calculated based on 300 days a year, 8 hours a day).
1. Basic situation of the 10000 tons per year pig feed manufacturing project
This turnkey 10000t/a pig feed mill factory from Hainan, China was established in February 2008. The main business scope of the high-end pig feed production factory is the production and sales of feed and feed additives.The feed production project has been completed and put into production in September 2016. The project has been completed and put into production and has been operating normally. There are 2 complete pig feed production lines. The products include pig compound premix feed, pig concentrated feed and pig pellet feed. The annual output is about 10,000 tons.
(1) Construction scale: The pig feed manufacturing plant project covers an area of 1,200m2, with a construction area of 2,200m2, and 2 pig feed processing lines are set up. The annual production of pig feed is 10,000 tons. The products include compound premix feed, concentrated feed and pellet feed. The output of mixed feed is 4000t/a, the output of concentrated feed is 4000t/a, and the output of pellet feed is 2000t/a.
(2)Total investment cost to set up the complete 10000t/a pig feed making plant project: The project investment is 5 million yuan, and the source of funds is self-raised by the feed production company
2.Project construction content
The main construction content of the project mainly includes raw material warehouse, production workshop, batching room, finished product warehouse and packaging material warehouse. This project only crushes and mixes qualified finished materials such as soybean meal, rapeseed meal, fish meal, bone meal, etc. to obtain pre-mixed feed and concentrated feed. Pellets can be obtained by granulating after crushing and mixing. Pellet feed. The construction content of the project can be divided into main project, public auxiliary project and environmental protection project from the perspective of construction nature.
| Name | Construction content and scale | Remarks |
| Production workshop | Building area 360m2, steel frame structure, 14m high | built |
| Raw materials warehouse | Building area of 600m2, steel frame structure, 5m high | built |
| Finished product warehouse | Building area of 600m2, steel frame structure, 5m high | built |
| Ingredients room | Building area of 90m2, steel frame structure, 5m high | built |
| Drug warehouse | Building area 70m2, steel frame structure, height 5m | built |
| Packaging materials warehouse | Building area 80m2, steel frame structure, 5m high | built |
| Central control room | Building area 50m2, steel frame structure, 5m high | built |
| Comprehensive office building | Building area of 300m2, three-story brick-concrete structure building: the first floor is a laboratory and power distribution room; the second and third floors are offices and meeting rooms | built |
| Boiler Room | 1 room, building area 80m2, single-story brick-concrete structurebuilt | |
| Bathroom | 3 rooms with a construction area of 30m2, located in the office complex, 1 room on each floor | built |
| Water supply system | The tap water pipe network in the project area has been connected, and the water for production and living of the project is supplied by the tap water pipe network | built |
| Drainage system | Wastewater is drained by rain and sewage diversion: rainwater is discharged into the regional rainwater pipe network through rainwater collection ditch; during the production process, the wastewater is high-salt wastewater generated by the soft water treatment of the boiler and forced boiler drainage. It is clean water and is used for dust reduction and sprinkling in the boiler room and plant area. The domestic sewage is treated in the septic tank and discharged into the regional sewage pipe network, and finally into the sewage treatment plant of Dabanqiao Town for treatment. | / |
| Power distribution room | Use 10KV empty frame to connect to the power distribution room of the plant from the existing total step-down station in the park | / |
| Septic tank | 1 (3.5m3 volume), located on the south side of the office building | Existing |
| Sedimentation tank | 1 with a volume of 0.5m3, installed at the boiler room | Proposed during environmental assessment |
| Pulse dust collector | 12 sets (6 sets for each production line, of which 2 sets are used to process the dust at the feeding place, 1 set is used to process the dust at the primary cleaning screen, 1 set is used to process the dust at the fine grinding place, 1 set is used to process the dust at the fine grinding place, and 1 set is used for Deal with the dust generated at the product packaging) | Existing |
| Bag filter | 4 sets (2 sets for each production line, used to handle the dust generated during the powder screening process) | Existing |
| Boiler exhaust | 1 piece, height 3m | The height of the boiler exhaust tube does not meet the environmental protection requirements, and the environmental assessment requires that the boiler exhaust tube be increased to more than 8m |
| Noise control measures | High-noise production equipment installation shock absorber | Existing |
| Large household garbage collection bin with lid | 2 pcs | Existing |
| Waste storage room | 1 room, building area 50m2, brick-concrete structure, used for temporary storage of raw material waste packaging, preliminary cleaning and screening of impurities and magnetic separation of impurities | Proposed during environmental assessment |
How to make pig feed process with details?The followings are brief description of pig feed production process flow:
(1) Raw material receiving initial cleaning screen
The raw materials for pig feed production in this feed mill project mainly include bulk raw materials such as wheat, corn and meal, and powder materials such as fish meal, stone meal and bone meal. All raw materials are in bags, which are temporarily stored in the raw material warehouse after they are purchased. Raw materials such as wheat, corn, and meal need to be crushed, and powdered materials such as fish meal, stone meal, and bone meal need not be crushed. The 10000 tons per year turnkey pig feed manufacturing project uses two sets of feeding systems to feed separately. Fish meal, stone meal, bone meal and other raw materials are manually unpacked and fed from the feeding hopper and feeding fence by manual feeding; wheat, corn, etc. are directly fed from the feeding hopper and feeding fence, and the raw materials are fed through the scraper conveyor and lifted After lifting, the machine enters the next process. The pellets are screened by the cylinder primary cleaning screen and magnetic separation of the permanent magnet cylinder and then enter the smashing warehouse. The primary cleaning screen is mainly used to remove some large impurities, and the magnetic separation is mainly used to remove some magnetic impurities in the raw materials, and protect the pig feed equipment and pig feed. The safety; the powder that does not need to be crushed is screened by the cone powder sieve and the magnetic separation of the permanent magnet cylinder directly enters the batching bin.
(2) Raw material crushing
The pig feed grinding process is mainly for the pellets that need to be crushed. The pellets in the crushing bin enter the micro pig feed pulverizer and fine pig feed grinder machine for pulverization. The pulverization process includes fine pulverization and fine pulverization. The fine pulverization is adjusted according to the requirements of different products. And the amount of finely pulverized raw materials, the pulverized raw materials are lifted by the elevator and then enter the batching bin.
(3) Batching and mixing section
According to the pig feed making formula quantity and batching sequence set by the system, the raw materials are conveyed by the batching auger and enter the batching scale for cumulative metering. The liquid and oil are added from the oil port through the liquid and oil adding machine, and the two enter the mixer together to mix. The mixing is mainly mixed with a double-shaft blade high-efficiency mixer. After each material enters the pig feed mixer, the mechanical action of the blade makes the material gradually mixed evenly.
(4) Pelletizing and cooling section
Project products include premix powder and pig feed granular forms. After the ingredients are mixed, a powder product can be obtained, and the powder product directly enters the finished product warehouse; after the ingredients are mixed, the pellet feed product can be obtained through the granulation process.
The project adopts thermal granulation method for granulation. The pelleting process uses steam modulation. The project uses a 0.5ton/hour boiler to provide the steam required for granulation. The main purpose of pelleting is to improve palatability, increase feed digestibility, reduce animal picky eaters, avoid automatic classification of feed ingredients, and kill salmonella in animal feed. After the material is compressed, it enters the cooling tower evenly through the closed air device and the distributor. The cooling tower cools and dries the material by upwind air drying, and automatically discharges the material through material level induction. Cooling is a physical process that reduces the moisture inside and outside the feed to the qualified moisture range.
(5) Grading and packing section
The cooled pig pellet feed product enters the plane rotary grading sieve through the elevator to complete the three-stage sieve, the intermediate qualified product enters the finished product warehouse, and the powder under the sieve enters the granulator again for granulation, the upper layer The screened objects (mainly the materials that stick together due to improper drying) are returned to the cooling and drying system for cooling and drying. The finished products entering the finished product warehouse are packed into the warehouse after being classified by a vibrating screener.
The powdery products that do not need to be granulated enter the finished product warehouse directly after the third process (mixing of ingredients), and are packed into the warehouse after vibrating screening. The vibrating screening of powder materials is mainly to remove the powder mass After being collected, the agglomerates are directly returned to the mixing system for reprocessing.
3. Main equipment for making pig food in 10000ton/year turnkey pig feed processing plant
| Pig feed equipment name | Model | QTY |
| Feeding hopper and fence | / | 2 |
| Pulse bag dust collector | LNGM18A | 2 |
| Fan | / | 2 |
| Scraper conveyor | TGSU20 | 2 |
| Bucket elevator | TDTG36/28 | 2 |
| Rotating sieve | SFJH100 | 1 |
| Pulse bag dust collector (including lower bucket) | TBLMY15 | 1 |
| Impeller shutter | TGFY16 | 1 |
| Powder cleaning screen | SQLY60 | 1 |
| Permanent magnet cylinder | TCXT25 | 2 |
| Distributor | TFPX8-200/TFPX8-250 | / |
| To be crushed bin | / | 4 |
| Buffer bucket | / | 2 |
| Impeller feeder | TWLY20×80/TWLY25×44 | / |
| Micro pulverizer | SWFP66×80 |
1 |
| Settlement chamber | / | 2 |
| Pulse bag dust collector | LNGM18A | 2 |
| High pressure fan | 5-48-11No5c | 2 |
| Material seal auger | TLSSF322 | 2 |
| Self-cleaning fast hoist | TDTGq40/28/TDTGq50/28 | / |
| Distributor | TFP×8 | 2 |
| Pig feed hammer mill crusher machine | SFSP132*50 | 1 |
| Ingredient warehouse group | / | 20 |
| Batching scale | 1500KG/批、1000KG/批 | / |
| Liquid adding machine | TBLMb4 | 1 |
| Double shaft high efficiency pig animal feed mixer | SLHY7 | 1 |
| Buffer | / | 1 |
| Scraper conveyor | TGSU20 | 1 |
| Self-cleaning fast hoist | TDTGq50/28 | 1 |
| Cone powder sieve | SCQZ90×80×110 | 1 |
Permanent magnet cylinder |
TCXT30 | 1 |
| Pig feed pellet mill machine | SZLH350 | 1 |
| Feeder | MUWL420 | 1 |
| Single layer conditioner | MUTZ600JC | 1 |
| Wind shut | SGFY36/GF12 | / |
| pig pellet cooler | SLNF14×14 | 1 |
| Cyclone | Φ1200 | 1 |
| Cooling fan | 4-72-11No8c | 1 |
| Pellet crumbler | MUSL30*180 | 1 |
| Self-cleaning fast hoist | TDTGq40/28 | 1 |
| Scraper conveyor | TGSU20 | 1 |
| Rotary classification screener | SFJH130×3C | 1 |
| Finished product warehouse | / | 3 |
| Vibrating grading screen | SFJZ100*2 | 1 |
| Packing scale | 5KG/P | 2 |
| Belt feeding double bucket packaging scale | PSC50 | 1 |
| Pulse bag dust collector | LNGM18A | 1 |
| Fan | / | 1 |
Laboratory testing equipment |
/ | 4 |
| Laboratory scale | / | 2 |
| Near infrared detector | / | 3 |
| Automatic protein detector | / | 3 |
Automatic fat detector |
/ | 3 |
4. Main raw materials and auxiliary materials
The raw and auxiliary materials used in the project production are mainly soybean meal, rapeseed meal, corn, wheat, additive premix, stone meal, bone meal, fish meal and vegetable oil. In the pig feed production process, a boiler is used to provide steam for granulation, and the boiler is an oil-fired boiler. The project is equipped with a laboratory. The materials used in the laboratory are mainly distilled water, sodium chloride, reagent lauryl sulfate tryptone, tiger red agar, PCA medium and related testing reagents, etc. The testing indicators of the laboratory are mainly water , Protein content, fat content, cellulose content and bacteriological indicators.
| Pig feed making raw material name | Annual consumption | Source |
| Soybean meal | 4500t/a | Outsourcing bagged pellets |
| Rapeseed meal | 36t/a | Outsourcing bagged pellets |
| corn | 4680t/a | Outsourcing bagged pellets |
| wheat | 60t/a | Outsourcing bagged pellets |
| Fish meal and bone meal | 323t/a | Outsourcing bagged powder |
| Stone powder (calcium powder) | 276t/a | Outsourcing bagged powder |
| Additive premix (including trace elements, vitamins, growth promoters, antioxidants, amino acids, sodium chloride, glucose, etc.) | 38t/a | Outsourcing bagged powder |
| Packing bag | 3.5 million pieces/a | Outsourcing |
| 75% alcohol | 450kg/a | Outsourcing |
| Distilled water | 2m3/a | Outsourcing |
| Sodium chloride | 3kg/a | Outsourcing |
| Reagent Lauryl Sulfate Tryptone | 2.5kg | Outsourcing |
| Tiger Red Agar | 3.6kg | Outsourcing |
| Plate Count Agar (PCA) medium | 2.6kg | Outsourcing |
| water | 179m3/a | Of which 115.5t is used for pellet feed production |
| Electricity | 200,000 kWh | / |
| Diesel oil | 12.2t/a | Outsourcing, the storage capacity of the factory is 0.2t, packed in barrels |
5. Environmental protection engineering and investment estimation
The total investment of the pig feed processing project is 5 million yuan, and the environmental protection investment is 300,000 yuan, accounting for 6% of the total investment.
| Governance project | Quantity and scale | Investment(ten thousand yuan) |
| Waste water | Septic tank：1, with a volume of 3.5m3 Sedimentation tank：1, volume 0.5m3 |
1.5 |
| Exhaust | 1.Pulse dust collector:12 sets (6 sets for each production line, of which 2 sets are used to process the dust at the feeding place, 1 set is used to process the dust at the primary cleaning screen, 1 set is used to process the dust at the fine grinding place, 1 set is used to process the dust at the fine grinding place, and 1 set is used for Deal with the dust generated at the product packaging) 2.Boiler exhaust:1 piece (currently the height is about 3m, the environmental impact assessment requirement has been increased to over 8m) 3.Bag filter:4 sets (2 sets for each production line, used to handle the dust generated during the powder screening process) |
24.5 |
| Noise | Cushion | 2.5 |
| Solid Waste | Large household garbage collection bin with lid:2 pcs Waste storage room:1 room with a construction area of 50m2 |
1.5 |
| TOTAL COST | Corn stalk | 30.0 |
If you want to built one complete pellet production line in your country, pls send the inquiry to us. We will customized design according to your requirement.
