RICHI Technical system equipment optimization and upgrading service for various feed mills
With the rapid development of economy, the increasingly fierce market competition and the higher quality requirements of livestock and poultry have appeared. If animal feed mill factories want to seize opportunities, they need to make changes. Richi Machinery has always been committed to optimizing and upgrading technology and equipment, to improve complete high quality feed pellet making line capacity and feed quality, reduce labor cost, and enhance the competitiveness and profitability of feed mill plants.
1.Increase the capacity of feed pellet production line to expand market share
Increase feed production lines, use high-performance equipment and new processing technology to increase the total production capacity:
● Batching system: improve batching speed, shorten batching time, and replace batching and mixing system with larger capacity; for instance, single-scale system can be upgraded to double-scale or three-scale system, and the specification of dosing screw conveyor can be adjusted to increase the dosing batch.
● Crushing system: use high-performance grinding equipment or increase the number of grinding system to improve the capacity, and ensure that the fineness of raw materials can meet the requirements of formula.
● Pelleting system: based on the improved batching and mixing capacity, use pelleting equipment with larger capacity or increase the number of pelleting system to further increase the capacity. Upgrade the conditioning system by prolonging conditioning time and raising expanding temperature to improve product quality and capacity.
2.Improve feed quality to enhance the competitiveness in an all-round way
● Apply high-quality and high-performance products (for piglet feeding)
①Use high-quality piglet feed for easier digestion, absorption and larger feed intake. Use scientific formula to make feed with balanced nutrition, to minimize diarrhea and the incidence of disease.
②Increase the feeding amount of weaned piglets to avoid stress reaction.
③For selecting piglet feed: strict raw material purchase standard, advanced piglet feed formula technology, advanced processing technology and quality control technology combined with good feeding method can help achieve the best effect.
● Apply new processing technology
①For high-quality piglet feed, RICHI provides corn peeling technology (or color sorter to remove musty corn), to remove dust on the surface and to eliminate musty corn germ.
②Through the contrast test between feed factory and farmers, RICHI has come to the conclusion that expanded piglet feed with 40% - 60% starch gelatinization degree can help farmers achieve the best feeding effect and profitability. The fifth-generation expanding technology newly developed by RICHI ensures the absolute advantages of piglet feed in terms of breeding effect, detoxifying effect, water solubility, palatability and expanding degree.
③Apply conditioner to the pelleting system for common aquatic and livestock & poultry feed production.
④Common production line equipped with a new continuous coater can produce high-fat duck feed and broiler feed.
3.Accelerate the automation upgrading to greatly improve efficiency and reduce cost
①Use microelement batching system to improve efficiency and product quality, reduce human error and ensure product traceability. Ingredients feeding inlet can be replaced to save cost.
②Use automatic pellet mill control system to ensure stable operation under maximum load. According to the feedback data from feed manufacturers, the output can increase by 8% - 13%, and the power consumption per ton is reduced by about 10%.
③Apply automatic packaging system and bag distributing system.
④Using bulk finished products delivering to reduce the cost of bagging is also a growing trend.
Richi Machinery has made a series of optimization and improvement on technology system and equipment, aiming to comprehensively increase the capacity of animal feed production line, improve the quality of feed products, help customers create the best economic benefits, and achieve long-lasting development!
If you want to built one complete pellet production line in your country, pls send the inquiry to us. We will customized design according to your requirement.