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Quality problems caused by easy neglect in the production of 10 ton per hour animal feed mill plant

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1. Process of preparing large materials:

(1) Abnormal raw materials:

Main conditions: raw materials agglomerated, moldy, and mixed with impurities. 

Result: product quality problems.

(2)Calibrate scale:

The main situation: the electronic scale for weighing has a large error and has not been corrected.

Result: the raw material weighing error, causing the batching error. In the re-weighing process, the work process is interrupted, which affects the production efficiency and schedule.

(3) Check feed formula:

Main situation: The formula was not checked, and the wrong formula was used.

Result: misallocation of large materials causes the work process to be interrupted in the re-weighing link, which affects production efficiency and progress.

(4) Cleaning up the site after ingredients:

Main situation: The ingredients site was not cleaned, causing cross-contamination of the ingredients.

Result: raw material waste or quality problems.

(5) Placement of raw materials after ingredients:

The main situation: the stacking is chaotic, and the batches are unclear.

Results: increased difficulty in pushing materials, easy to push wrong materials, and interruption of the work process in the re-weighing process, thereby affecting production efficiency and progress.

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2. With small material process:

(1) Check formula:

The main situation: Failure to pay attention to the usage amount indicated in the formula, and an error in the ingredients.  

Result: mismatched small materials will cause the work process to be interrupted in the re-weighing link, thereby affecting the production efficiency and schedule.

(2) Ingredients in order:

The main situation: the ingredients are not in order, and the ingredients are placed in disorder on the spot.

Result: causes small ingredients to repeat ingredients, and more ingredients. In the re-weighing process, the work process is interrupted, which affects the production efficiency and schedule.

(3) Abnormal raw materials:

The main situation: The production date of the small materials has not been checked, and the raw materials are agglomerated and the main components are invalid.

Result: product quality problems.

(4) Calibrate the electronic scale:

Main situation: The electronic scale used for weighing has errors and is not corrected.  

Result: small material weighing errors, resulting in batching errors. In the re-weighing process, the work process is interrupted, which affects the production efficiency and schedule.

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3. Pushing and re-weighing process:

(1) Check the batch of varieties:

Main situation: The varieties and batches of large raw materials and the varieties and batches of small materials have not been checked. 

Result: Causes to miss or push wrong materials. In the re-weighing process, the work process is interrupted, which affects the production efficiency and schedule.

(2) Calibration electronic scale:

Main situation: The electronic scale used for weighing has errors and is not corrected.

Result: small material weighing error, causing re-weighing error. product quality problem.

(3) Leaking material:

Main situation: Due to the broken package of raw materials, it was not discovered in time or forgotten to fill it after discovery.

Result: The work process is interrupted in the re-weighing link, which affects the production efficiency and schedule.

(4) Check the whole package of small materials and the fraction of large materials: 

Main situation: It has not been checked whether the large part and the whole package of small materials of the pushed variety batch are consistent with the process card.

Result: Pushing the wrong pieces of large materials or whole packages of small materials, or forgetting to push, will cause errors in production, cause return accidents, and interrupt the work flow, thereby affecting production efficiency and progress. If it is not found in time, it will directly affect product quality.

(5) Check the interval between two batches of raw materials:

The main situation: the two batches of raw materials are placed at random without obvious separation.

Result: feeding errors during production, or affecting the work efficiency of the feeder, causing the work process to be interrupted, or even causing the machine to return, thereby affecting the production efficiency and schedule.

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4. Feeding and mixing process:

(1) Check the batch of varieties:

The main situation: the batch of varieties and whether they have been screened has not been checked.

Result: production errors or agglomeration of finished products, causing product quality problems.

(2) Thoroughly clean the feeding port and its surroundings:

Main situation: After each batch of materials is put in, the feeding port is not cleaned or not cleaned.

Result: causes the cross contamination of the raw material, causes the product quality problem.

(3) Feed materials according to the feeding order:

The main situation: do not follow the feeding order specified by the technical department, and do random feeding.

Result: causes the mixer to mix unevenly, causing product quality problems.

(4) Correct operation of the horizontal animal feed mixer machine:

The main situation: the mixer is not turned on first, and then the material is fed; and the material is fed first, and then the mixing is turned on.

Result: damage the poultry cattle feed mixing equipment or cause uniform mixing, causing product quality problems.

(5) Check the valve usage:

Main situation: The valve is not checked, and the valve fails and cannot be closed normally. Or forget to close the valve and start mixing.

Result: cause mixing, cause back to the machine or produce product quality problems.

(6) Correct grasp of mixing time: 

The main situation: without the permission of the quality control department, the mixing time or wrong timing was changed privately to improve production efficiency. The timing should be started after the last packet of small materials is put in.

Result: cause uneven mixing or produce classification phenomenon, cause product quality problems.

(7) Treatment of remaining material and returned material:

The main situation: the remaining materials and returned materials are not handled according to the processing plan issued by the technical department, and they have an indifferent attitude.

Result: cause multiple recycles, cause product quality problems.

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5. Receiving and packing process:

(1) Check varieties:

The main situation: the packaged product has not been checked whether it is consistent with the production product, and it has been packaged blindly.

Result: the wrong type is entered, resulting in a production error.

(2) Check the appearance of the finished product:

Main situation: The finished material has not been checked for abnormal appearance, the finished product is agglomerated, not evenly mixed, and there are foreign impurities.

Result: cause product quality problems.

(3) Calibration electronic scale:

The main situation: the electronic scale used for weighing has errors and is not corrected, resulting in errors.

Result: cause product quality problems.

(4) Stacking position:

The main situation: the finished product is in a mess, the dust is not cleaned, and the variety is not clear.

Result: The premix is ​​used incorrectly in production, causing product quality problems.

6. Finished product receiving process:

(1) Check varieties:

Main situation: failed to check whether the transported varieties are consistent with the produced varieties, blindly feeding materials.

Result: the wrong variety is sent, causing a quality accident.

(2) Check the appearance of the finished product:

Main situation: The finished material has not been checked for abnormal appearance, the finished product is agglomerated, not evenly mixed, and there are foreign impurities.

Result: cause product quality problems.

(3) Check whether the finished product warehouse and material truck are emptied: 

The main situation: the finished product is not finished, and the material truck is not completely discharged.

Result: cause product cross-contamination, thereby causing product quality problems.

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