Horse Feed Pellet Production Line
The animal feed pellet plants that Richi has constructed adopt module design to realize customized horse feed requirement.
- Type:
- Foal horse,Young horses, middle-aged horses, old horses.
- Finished Pellet:
- Foal horse:5-6mm pellet
Young horses:6-7mm pellet
Middle-aged horses:6-8mm pellet
Old horses:6-8mm pellet
- Main Raw Materials:
- Plant straw,corn,bean cypress,rice bran,wheat bran,hemp cake,bone meal,potassium iodide,calcium hydrogen phosphate,multivitamin,salt,etc.
- Capacity:
- 1-72T/H
Complete Horse Feed Pellet Production Line Processing Flow
Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it’s supplying the smallest spare part or serving as a long term partner. Complete Horse Feed Pellet Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.
Silo System
1
Raw Material Storage
The feed raw materials of the horse feed are dispersed, and various forms of silos must be used.Silo system is mainly used for storage of corn, wheat, soya and other raw grain, port of raw grain dumping, grease industrial materials storage.For long-term storage, aeration and cooling can be added.Generally,steel silo can be divided into assembly type steel silo and screw type helix steel silo.
Cleaning System
2
Raw Material Pre-cleaning
Clean the horse feed raw material, make sure no impurity. To ensure GMP cleaning is an important aspect. Different type of cleaner used for this purpose.
Grinding
3
Raw Material Crushing
The usage of grinding system is increasing the specific surface area of feed which is good for horse digestion and absorption and improving the processing performance of raw materials. The grind fitness is different of different grinders.Richi supply more than ten types of horse feed hammer milling machine(Horse feed contains grass powder,so this section requires the use of professional forage crusher mills)
Batching System
4
Precise Ingredients
This section is to fill horse feed material in proportion bins. During this section, all equipment after outlet screw conveyor is in the closed state. Under the command of the central control room, the different raw materials through different channels into different proportioning bins.
Mixing System
5
Raw Material Mixing
The mixing time is 1-3 minutes, and the homogeneity can reach 10%.Different R/M are mixed here with additives, oil/fat, medicines, etc. Good mixer ensure good horse feed quality.Horse feed contains grass,because the weight of grass is very light, it should be calculated according to the proportion of grass in the formula, and the appropriate mixer model should be selected.
Pelletizing System
6
Press Raw Materials into Pellets
Feed pellet mill is the main equipment of the whole horse feed pellet making line. Our horse feed pellet mills are equipped with full stainless steel feeder and conditioner to make high quality pellet. We can also supply cattle feed pellet mill, sheep feed pellet mill, deer feed pellet mill,camel feed pellet mill and other ruminant feed pellet machinery(Horse feed pellet raw material contains grass, you need to configure a forced feeder for your horse feed pellet processing equipment).
Cooling System
7
Ready for Handling and Storage
After the pelletizing process,the temperature of the horse feed pellet is about 60/80 degrees celsius,with a moisture content of about 15%.A horse feed pellet cooling machine must then be used to reduce the moisture content of the pellets to about 3/4%,thereby making the horse feed pellets easier to store.
Screening System
8
Separate Pellets and Powder to Meet End Needs
To ensure supply of quality and perfect size horse feed pellets, screener plays a vital role,uneven pellet sizes screaned-out.
Packing System
9
Finished Product Packaging
The finish horse feed product bagging system can divide into bulk bagging and bag bagging two types. According to the weighing in the packaging operation, the automation degree of the filling and packaging, it can be divided into three types: manual bagging, semi-automatic bagging and fully automatic bagging.
Conveying System
10
Cover All Applications
In horse feed mills, raw materials or finished products are often handled before they can be processed. This requires a complete set of conveying equipment.Corn is usually not bagged when raw materials enter the factory. The truck directly unloads the raw materials into the tunnel, and then transports it to the lifting place by the scraper conveyor, and finally lifts it to the silo for storage.
Electronic Control system
11
Fully Automatic Control
PLC system is designed as per the requirement of the customer. It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.
The Main Equipments of Complete Feed Pellet Production Line
RICHI can provide the complete turnkey project feed pellet production line, from design to install . Whether you want to produce chicken feed, cow feed or pig feed, the capacity is 1-100TPH can be choose. The main machine is feed hammer mill, feed mixer, feed pellet machine , cooling machine ,rotary sereener and others . Looking forward to your consultation !
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Case About this
Typical Animal Feed Pellet Line Turnkey ProjectName: The 10T/H Automatic Chicken Feed Pellet Line
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Country: Uzbekistan
Pellet Size:2-4mm
Main Material: Corn, wheat, Soybean Meal, and other Grain
Total Power:358KW
Main Machines: 1.Feed Hammer Mill*110kw;2. Batching Scale *1000kg/batch 3.Feed Mixer*1000kg/batch ;4.Chicken Feed Pellet Machine*110KW;5.Cooling Machine*SKLN20*20; 6.Crumbler Machine*SSLG15*150 ;7. Vibrating Sereen ;8. Packing System and other auxiliary equipment.
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Project Summary
The field trial operation proves that the actual measured output of RICHI’s 10t chicken feed pellet line is up to 13 tons, the operating current only accounts for 85% of the rated current of the motor, and each ton of feed can be 20kW•h less than the industry average power consumption. The output is calculated on the average yield of 11t/h (the initial design capacity is 10-12 tons), set to produce 8 months a year, 30 days per month, and 10 hours per day.Compared with common chicken feed pellet line of the same grade in the industry,this line can save 288,000 kWh of electricity,one yuan per kwh can ultimately save customers 28.8 million (calculated in RMB).
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Case About this
Typical Animal Feed Pellet Line Turnkey ProjectName: 10T/H Cattle Feed Pellet Production Line
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Country: South Africa
Pellet Size:1-12mm
Main Material: corn, soybean meal, 50% grass and other grain
Total Power:335KW
Main Machines: Feed Hammer Mill*110KW, Feed Mixer*1000KG/BATCH, Batching Scale*1000KG/BATCH, Feed Pellet Machine*110KW,Pellet Cooling Machine*SKLH20*20, Crumbler Machine*SSLG15*150, Screen Machine, Automatic Packing Machine, Coal-fired Boiler*0.7MPA, etc.
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Project Summary
This project is currently the most advanced ruminant feed production line in the customer’s local area. The project is fully computer-controlled and replaces the customer’s previous manual packaging, manual handling, manual baching, and manual operations, allowing customers to experience the efficiency, energy saving, and safety of automated feed production. At the same time, the project uses a first-class process plan, the rumination process uses the most advanced production equipment in South Africa, which greatly improves the production efficiency of customers and creates economic value for customers.
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Case About this
Typical Animal Feed Pellet Line Turnkey ProjectName: 5T/H Extruded Shrimp Feed Pellet Production Line in Henan
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Country: China
Pellet Size:0.6-4mm
Main Material: fishmeal,homemade fishmeal, alcohol master batch, soybean phosphatide, soybean meal, peanut meal, etc
Total Power:235KW
Main Machines: Fish Feed Grinder, Feed Ultra-fine Pulverizer, Feed Mixing Machine, Pellet Crumbler, Automatic Batching System, Fish Feed Extruder Machine, Feed Pellet Cooler, Screen Machine, Automatic Packing Machine, Natural Gas Boiler, etc.
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Project Summary
The extruded aquatic project is the largest local aquatic project of the client. Its successful operation not only brings great changes to local farmers, but also lays a stable foundation for the long-term development of RICHI. The use of differentiated process equipment for this expanded aquatic project will greatly improve feed quality and profitability; at the same time, the introduction of automation and intelligent equipment will also greatly reduce labor costs, help customers improve efficiency, and reduce feed plant operating costs . During the construction process, not only advanced technology is introduced into the local area, but also resource and energy utilization are considered, so that the project saves electricity and steam.
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- On March 15, 2020, After many rounds of technical negotiation and production line planning, the customer finalized the cooperation with RICHI;
- According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning, RICHI provides an customized solution.
- RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
- After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
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- RICHI dispatched 2 professional technicians to assist the construction of the site infrastructure, equipment installation and commissioning, and trial operation of the entire production line;
- After 40 days of installation, the project was completed successfully, then we provided the customer with the factory certificate, inspection report and other documents.
- RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
- April 3, 2017, South Africa customers came to RICHI Machinery, they visited the workshop and gave a high evaluation of product quality;
- After fully understanding the actual situation of the customer site, after careful discussion with customer, the design of 10T cattle feed line was determined.
- RICHI has always been upholding the spirit of craftsman at the stages of machine process, our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
- After the quality test before delivery,the 10t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
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- RICHI dispatched 2 professional technicians to guide the construction of the site infrastructure, equipment installation and commissioning,and trial operation of the entire production line;
- RICHI strictly controls production line assembly and commissioning to meet customer needs. After 60 days of installation, the project is successfully delivered to customers.
- RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
- This is a tender project.RICHI Machinery won the bid in August 2015, and officially signed a project contract with the customer that month.
- According to the actual situation of the customer, from on-site survey to equipment selection, to installation and commissioning,RICHI provides an customized solution.
- RICHI has always been upholding the spirit of craftsman at the stages of machine process,our strict requirements on quality are ultimately aimed at the long-term and trouble-free operation of the equipment to create maximum benefits for customers;
- After the quality test before delivery,the 12t/h production line equipments are officially shipped through professional packaging and modular transportation solutions;
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- RICHI selected an excellent work team to ensure that the customer project is put into production as early as possible.
- The project took 60 days to install.After all the project indicators have reached the design standard, the customer has issued the project acceptance documents.
- RICHI will continue to provide a series of after-sales services such as one-year warranty, maintenance and accessories, and quickly responds to customer feedback during project operation.
Horse Feed Formula
Plant straw 25%
corn 15%
bean cypress 15%
rice bran 10%
wheat bran 10%
hemp cake 10%
bone meal 5%
……
