Planta de pienso para peces de 3 T/H en los Emiratos Árabes Unidos
Línea de producción de pienso para peces totalmente automatizada (proyecto llave en mano)
Produces feed for sea bass, tilapia, and sea bream, as well as high-end extruded shrimp feed (cat food and dog food can also be produced on this line)
Especificaciones del pienso:
0.6-12mm
Materias primas:
Fish meal, fish oil, shrimp shell powder, biscuit flour, starch processing byproducts, molasses, barley, corn, soybean meal, rapeseed meal…
Capacidad de producción:
3 tons/hour
Tipo:
Custom-designed high-end fish feed production line
United Arab Emirates Aquaculture Market
Driven by national food security goals, the UAE is accelerating its aquaculture growth. Today, the industry depends on stable, high-precision pellets to improve efficiency and survival rates, creating a surge in demand for quality aquafeed.
As the market shifts from traditional fishmeal to greener alternatives, the requirements for safety and functionality have risen sharply. This creates an immediate need for upgrading local production. For investors, investing in fish feed machinery and complete production lines is the smartest way to secure local capacity, guarantee quality, and stay ahead of market trends.
However, the market faces real obstacles.
Heavy reliance on imports makes high-end extruded fish and shrimp feed expensive and vulnerable to global logistics delays.
Moreover, the UAE’s extreme high-temperature and high-salinity conditions demand feed with exceptional pellet stability, water resistance, and nutritional consistency—standards that small-scale processing simply cannot meet.
The key to success lies in adopting automated machinery that ensures stable output, reduces waste, and handles the specific needs of both fish and shrimp feed.
The future of the UAE aquafeed industry lies in localization, automation, and high value.
Modern machinery that supports multiple formulas and pellet sizes will help local companies build a reliable supply chain. A full production line—from grinding and extrusion to drying and coating—ensures consistent quality and allows for flexible adjustments to fish, shrimp, and functional feed recipes. Ultimately, building local processing capabilities is the essential solution for scaling up aquaculture and breaking free from import dependency.
Project Overview: 3 T/H Multi-Functional Feed Production Line
Designed specifically for the UAE market, this multi-functional feed production line targets the region’s primary aquaculture species. It is engineered to produce high-quality extruded feed for fish such as Sea Bass, Tilapia, and Snapper, as well as premium shrimp feed. The line also features the flexibility to switch between aquatic feed and pet food (cat and dog food), allowing it to handle everything from fry feed to adult fish feed all on a single line.
Versatile Raw Material Compatibility
The production line is designed to accommodate a wide range of locally available and imported raw materials. These include fish meal, fish oil, shrimp shell meal, biscuit meal, molasses, corn, and soybean meal, ensuring it fully adapts to the diverse supply landscape of the UAE.
Engineered for the UAE Environment
To combat the UAE’s high temperatures and high salinity, our process design specifically addresses the impact of climate and water quality on feed quality. The entire line—from grinding, batching, and conditioning/extrusion to drying, spraying, cooling, and packing—utilizes mature and stable processes. Through automated control, every stage works in precise coordination to guarantee processing quality, whether producing small 0.6mm granules or large 12mm pellets.
Alta capacidad
Once operational, the project will achieve an annual capacity of approximately 20,000 tons (calculated at 6,000 operating hours per year), providing a stable feed supply for local and surrounding aquaculture farms. The flexible switching capability between aquatic and pet food allows clients to adjust production based on seasonal market demand. This minimizes the risk of relying on a single product and maximizes equipment utilization and overall return on investment.
Custom Feed Production Solutions
RICHI always puts the real needs of customers first. Before providing a solution, our engineers conducted a detailed consultation with the client:
Key target aquaculture species and their corresponding local market demand.
Feed quality positioning, defined as either a cost-effective strategy or a premium functional feed approach.
On-site capacity for raw material storage and inventory management.
Plant specifications, including dimensions, height, floor load-bearing capacity, and the availability of three-phase power and water supply.
Target sales channels (local farmers or export to neighboring countries) and the associated transportation distance.
Compliance with environmental regulations at the port location, specifically regarding dust emissions and wastewater treatment.
The final fish feed mill plant primarily includes the following parts:
Sistema de trituración
Grinds raw materials (corn, soybean meal, barley) to the optimal fineness. This step is critical for ensuring high-quality pellet formation and cooking efficiency.
01
Batching & Mixing System
Features automatic weighing and precision mixing to ensure accurate nutritional ratios according to the formula.
02
Sistema de extrusión
Cooks and expands the material under high temperature and pressure. It shapes the pellets and controls key parameters to determine the feed’s cooking level, floating properties, and water stability.
03
Sistema de secado
Reduces moisture content to safe storage levels. Precise temperature and time control are essential to preserve nutrients and prevent mold.
04
Sistema de pulverización
Applies heat-sensitive additives (oils, vitamins, probiotics) evenly on the pellet surface. This post-drying process ensures the potency of sensitive ingredients.
05
Sistema de refrigeración
Lowers pellet temperature to room temperature to prevent condensation and mildew before packaging.
06
Sistema de envasado
Handles automatic weighing, bagging, and sealing. The system supports various bag types and integrates seamlessly with sewing, labeling, and palletizing robots.
07
Sistema de control automatizado
It integrates all equipment via PLC software for formula management, real-time monitoring, and data logging. Centralized control reduces labor and ensures smooth operation.
08
Equipment Configuration for UAE Fish Feed Production Project
For the UAE 3t/h fish feed mill plant project, all equipment was independently developed and manufactured by RICHI Machinery. We offer quality guarantees and lifetime after-sales service.
01
Sistema de trituración
Molino ultrafino
02
Sistema de mezcla
Mezclador de paletas
03
Sistema de extrusión
3-4 T/H Twin Screw Extruder
04
Sistema de secado
Secador de cinta de malla
05
Sistema de pulverización
Simple Sprayer
06
Sistema de refrigeración
Nevera de acero inoxidable
07
Sistema de envasado
Báscula para sacos de un tonel
08
Sistema de control automatizado
Armario de control eléctrico
Proceso completo de entrega de una línea de producción de pienso para peces
Producción mecánica
Una vez que el cliente confirmó el plan y firmó el contrato, nuestra fábrica comenzó inmediatamente la producción.
Durante la producción, nuestros ingenieros supervisan rigurosamente cada paso —desde la selección de los materiales hasta el montaje y la puesta en marcha— siguiendo unas normas de calidad unificadas para garantizar un rendimiento fiable y un funcionamiento estable.
Al mismo tiempo, para que los clientes estén más al tanto de los avances, tomamos regularmente fotos y grabamos vídeos del proceso de fabricación de los equipos, en los que se muestran los equipos clave y los productos semiacabados. De este modo, los clientes pueden ver claramente todo el proceso de montaje paso a paso de toda la línea de producción, aunque no se encuentren en las instalaciones.
Entrega del material
Una vez que todo el equipo de producción de piensos para peces y gambas esté completamente fabricado y se hayan preparado los accesorios necesarios para la línea de producción de piensos acuáticos, organizaremos el envío de acuerdo con el calendario de entregas que hayamos confirmado con usted.
La entrega es una etapa fundamental. Contamos con un proceso de entrega completo. En la actualidad, nuestras máquinas se han exportado a más de 140 países y regiones de todo el mundo. Garantizamos un transporte sin contratiempos hasta el lugar de su proyecto, esté donde esté.
Instalación, puesta en marcha y formación
Una vez que el equipo llega a las instalaciones del cliente, ofrecemos varias opciones flexibles de asistencia para la instalación: puede instalarlo usted mismo o solicitar que nuestros ingenieros le ayuden in situ.
Para este proyecto, los clientes optaron por la autoinstalación. Para garantizar que la instalación se desarrollara sin contratiempos, les facilitamos con antelación planos de instalación detallados y les ofrecimos asesoramiento en línea. Si surgiera algún problema durante la instalación, nuestro equipo técnico proporcionará soluciones de forma inmediata para que la línea funcione sin problemas.
Una vez finalizada la instalación y la puesta en marcha, ofrecemos formación, ya sea in situ o a distancia, sobre el funcionamiento de los equipos, su mantenimiento y la gestión de la producción. De este modo, garantizamos que nuestros clientes alcancen rápidamente una producción estable.
Además, ofrecemos un servicio posventa integral y suministro de piezas de recambio. Incluso una vez finalizado el periodo de garantía, los clientes pueden recurrir en todo momento a nuestra asistencia técnica, lo que garantiza un funcionamiento estable y duradero de los equipos.
Evaluación de los clientes y estado de ejecución de los proyectos
Recientemente, nuestro departamento de atención al cliente recibió los comentarios del cliente:
“We have been in the UAE aquaculture industry for many years. Previously, we relied entirely on imported feed, which was not only expensive but also came with unstable supply times. Last year, we decided to build our own feed plant. After evaluating several equipment suppliers, we finally chose RICHI.
To be honest, what impressed us most was their approach during the initial discussions. Instead of simply pushing a standard solution, their engineers took the time to understand our specific local conditions—the types of fish and shrimp we raise, the raw materials we use, and our plant layout. Given our extreme summer heat and humidity, ordinary equipment often fails. RICHI provided tailored solutions, specifically enhancing motor protection and corrosion resistance for critical components to withstand this harsh environment.”
—— Project Manager, A Leading Aquafeed Project in the UAE
the UAE Fish Feed Plant: Value and Trend
Localizing fish feed production not only reduces reliance on high-cost imports and secures supply chains, but also prepares the ground for entering the high value-added feed market.
Fueled by the continuous evolution of UAE aquaculture, high-quality, localized, and automated production—capable of handling multiple formulas—is set to define the industry’s core direction.
Feed Types Suitable for Production in the UAE
The feed market in the UAE differs from traditional agricultural nations. Due to limited arable land, a dry climate, and water scarcity, the market focuses on “high-value farming” and “import-substitution processing.” Therefore, feed types suitable for development in the UAE are concentrated in high-end, intensive, and supply-stable sectors.
(1) Piensos acuáticos
The UAE has been actively developing marine and Recirculating Aquaculture Systems (RAS) in recent years, leading to a significant increase in demand for high-quality aquafeed. Given the extreme local heat, feed stability, water durability, and low dust rates are critical requirements.
Grouper Feed
Pienso para tilapias
Alimento para lubinas
Pienso para gambas blancas
Marine Fish Extruded Feed
High-Protein Floating Feed
(2) Piensos para rumiantes
The UAE’s livestock industry focuses on dairy cows, camels, and sheep, creating long-term demand for ruminant feed. For transport and storage, compressed forage pellets and meal blocks are particularly well-suited to the local market.
Sheep Pellets
Camel Feed
Beef Cattle Fattening Feed
Alimento para vacas lecheras
Pellets de alfalfa
(3) Alimento para mascotas
The pet market in the UAE is growing rapidly, with a clear demand for high-end pet food. Especially in cities like Dubai and Abu Dhabi, there is a market opportunity for import-substitution processing of pet food.
Comida para gatos
Comida para perros
Pet Extruded Pellets
Functional Pet Food
(4) Poultry Feed
Although the local breeding scale is not massive, the consumption of chicken and eggs remains stable, maintaining demand. These products emphasize automated production and precise formula control.
Pienso para pollos de engorde
Alimentación por capas
Chick Starter Feed
Concentrates & Premixes
(5) Biomass Pellets & Animal Bedding
The UAE places high value on environmental protection and recycling projects, offering potential for agricultural and garden waste utilization. In particular, palm tree pruning waste is a prominent biomass raw material in the region.
Pellets de madera
Pellets de lecho para animales
Pellets de residuos de palma
Pellets de biomasa
RICHI Projects in Other Countries
Desde hace 30 años, RICHI se ha especializado en la fabricación de máquinas para la producción de pienso para peces, impulsada por la tecnología y respaldada por un servicio de calidad. Creamos soluciones flexibles que se han implantado con éxito en todo el mundo – Russia,Uzbekistan, the US, Norway, Iran, Ecuador, Algeria, the Philippines – adaptarse a distintos climas, ingredientes y requisitos de la acuicultura.
Garantía RICHI
RICHI Machinery comenzó como fabricante especializado en máquinas de pellets y, en la actualidad, se ha convertido en un socio que ofrece soluciones integrales tanto para equipos de pellets como para sistemas completos de plantas de pellets. Nos enorgullecemos enormemente de la experiencia y las habilidades de nuestro equipo: desde el personal técnico de ventas hasta los ingenieros de diseño de procesos, todos y cada uno de los miembros están comprometidos con la atención a nuestros clientes. Puede elegir con total confianza a RICHI para impulsar su negocio.
Diseño personalizado
Amplia experiencia
Equipo de servicios profesionales
Ventaja competitiva
