Untuk memastikan pengoperasian normal dari large animal pellet feed production line for poultry and cattle pellets, extend its service life, reduce failures, and improve economic efficiency, today Richi Machinery puts forward the following points for your reference.

1. Instalasi dan debugging animal poultry cattle feed processiing equipment

(1) Sebelum pemasangan, periksa apakah ukuran setiap pondasi pemasangan memenuhi persyaratan gambar sesuai dengan rencana peralatan dan rencana pondasi. Jika ada ketidaksesuaian, maka harus diperbaiki sampai dimensinya benar sebelum pemasangan.

(2) The installer should be familiar with the installation requirements of each peralatan produksi pakan ternak first, and construct in strict accordance with the technical requirements.

(3) peralatan pembuatan pakan ternak may be deformed, damaged or lost during transportation, so before installation, check and accept against the equipment list, and take corresponding measures to ensure that each equipment is in good condition before installation .

(4) Each poultry cattle feed manufacturing equipment should be numbered before entering the installation site, and the installation process card and schedule should be formulated. According to the requirements of the installation process sequence, the equipment should be transferred to the site for installation.

(5) Urutan pemasangan: dari atas ke bawah, pertama-tama pasang peralatan host dan rak pada tempatnya, lalu pasang pipa penghubung dan peralatan listrik.

(6) Tools required for installation: animal feed equipment and animal feed raw materials must be available.

(7) Setelah pemasangan, bagian peralatan yang berputar harus fleksibel dan bebas dari gangguan, benturan, dan benturan. Bagian-bagian penghubung harus kokoh dan tersegel, dan tidak boleh ada kebocoran bubuk, udara, atau oli.

(8) The installation of electrical animal feed making equipment should comply with relevant national regulations. The direction of each line should be clear, and there should be no electricity running or leakage. Wires and cables should have protective shells to prevent rats from biting.

(9) After all the animal feed mill equipment is installed, each stand-alone unit should be tested in an empty car, and can only be put into a load test in normal operation.

(10) Before the load test run, calibrate the electronic batching scale and packing scale to meet the specified accuracy.

(11) Beban berjalan selama 8 jam, dan dapat dikirim ke large animal cattle poultry feed mill factory untuk produksi dan penggunaan setelah tidak ada kesalahan.

2. Pengoperasian dan penggunaan

(1) Before the feed processing equipment is operated, the personnel on duty at each post shall inspect the equipment.

① Whether foreign matter has fallen into the equipment; whether the rotating parts are flexible, whether there is jamming or bumping; whether the connecting parts are firm; whether there is powder leakage, air leakage, oil leakage, etc. If there is a fault, it should be eliminated in time.

② Whether each gear has lubricating oil; whether the transmission belt tension is appropriate; whether the hammer of the animal feed crusher machine, the die and the pressure roller of the granulator need to be replaced; whether the specifications of the screen meet the requirements.

(2) The staff on duty in the control room should master the daily production schedule and the storage of main and auxiliary materials in order to schedule production.

(3) Urutan pengoperasian

①Tutup sakelar daya utama terlebih dahulu, lalu letakkan sakelar sistem ke posisi kerja.

② Hidupkan sakelar sinyal suara untuk memberi tahu setiap anggota staf agar masuk ke posisi kerja.

③After finishing all the preparations, the staff on duty in the control room determines the entry number of each material, assigns the three-way valves to the corresponding positions, first activates the dust removal fan, and then turns on the switches according to the processing sequence.

④The personnel on duty in the control room should always pay attention to the various signal lights on the simulation screen. If the batching warehouse sends out an empty or full warehouse signal, the relevant feeding personnel should be notified in time to operate the warehouse gate.

⑤ Staf harus memanggil formula bahan yang diperlukan sesuai dengan pengaturan produksi, dan mengoperasikan komputer dan perangkat tambahannya dengan benar.

⑥When operating the feed device of the crusher and granulator, ensure that the main motor works under the rated current without clogging.

⑦Berbagai elemen, vitamin, dll., dimasukkan secara proporsional dan kuantitatif dari saluran masuk aditif mixer. Setiap batch bahan dicampur oleh mixer, dan waktu input adalah ketika setiap batch bahan mulai dicampur. Ruangan memberikan sinyal input dan memasukkannya tepat waktu.

3. Pemeliharaan dan perbaikan

(1) Carry out maintenance and maintenance according to the requirements of each equipment manual. If there is no special requirement, ZG-3 calcium-based lubricating oil is used for bearing lubricating oil, and HJ-60 mechanical oil is used for reducer lubricating oil. If the room temperature is lower than -10℃ in winter, HJ-20 mechanical oil is used.

(2) The large capacity animal poultry cattle feed plant equipments should be overhauled once in half a year and overhauled once in a year. During minor repairs, replace the lubricating oil, clean the bearings, and replace damaged parts.

(3) Adjust the belt tightness in time. When the feed processing machine is running, the belt must not be severely slipped.

(4) Bagian yang rentan seperti palu dan saringan peralatan penghancur pakan, the die and roller of the pelletizing system should be repaired, adjusted and replaced in time. The replacement, maintenance, and adjustment time depends on the productivity or product quality of the feed processing products. Generally, when the productivity is significantly reduced, and the particle forming rate and surface quality are not up to the requirements, they should be adjusted or replaced in time.

(5) After the hammer of the animal feed grinder for cattle and poultry is worn, it should be used in reverse or U-turn, and the original hammer arrangement must be maintained when turning. When the four corners are worn and new hammers need to be replaced, each group of new hammers should be weighed. The weight difference of each group of hammers should not exceed 5g. When installing, it must be assembled according to the hammer arrangement to avoid the crushing machine. shock.

(6) Setelah menggunakan timbangan elektronik selama setengah tahun, Anda perlu memeriksa dan mengkalibrasi akurasinya.

(7) Setelah setiap shift, bubuk kue kacang digunakan di rongga mesin pelet untuk membuang residu di lubang cetakan.

(8) Ruang kontrol komputer selalu dijaga agar tetap bersih dan tenang.

4. Kesalahan umum dan metode pemecahan masalah

(1) cattle poultry feed crusher vibrates strongly and makes a lot of noise. The reason may be:

①The arrangement of the hammers is incorrect, and the hammers should be reinstalled according to the arrangement diagram of the hammers;

②Individual hammer pieces are stuck in the pin shaft and are not thrown away, and should be dealt with in time;

③If the fixing bolts of the animal feed grinding machine bearing seat are loose or the bearings are damaged, repair or replace them in time.

④ After the hammer of the poultry cattle chicken feed hammer mill crusher or the impeller of the self-contained fan is worn out, the balance of the rotor is destroyed. At this time, the relevant parts should be replaced in time.　　

Jika pemeriksaan bukan karena alasan di atas, mungkin perbedaan berat antara dua set palu pada pin yang sesuai dari rotor penggiling terlalu besar, dan dua set palu yang sesuai harus dipilih kembali sehingga perbedaan berat tidak melebihi 5g.

(2) Pengembalian abu dari pelabuhan umpan dari electic animal feed hammer mill grinder

Generally, due to the excessive feeding amount, the lifting capacity of the fan of the crusher is not enough, and the screen and the suction tube are blocked. At this time, the machine should be shut down in time to remove the accumulated material in the upper and lower chambers of the feed crusher screen, unblock the suction tube, and readjust the feed rate of the crusher.

(3) Ada suara yang tidak normal di poultry cattle feed grinder　　

Generally, it is caused by a large hard object entering the crusher, or the parts in the machine fall off and the water flows in the crushing chamber. After discovering this situation, stop the machine immediately, check the crushing chamber and remove foreign objects.

(4) Partikel batch yang sudah jadi terlalu kasar

Umumnya, layar bocor karena ada lubang atau pemasangan layar yang tidak tepat setelah layar dipakai atau terkena benda asing, atau layar tidak terpasang erat ke tepi layar. Harus ditangani dengan tepat.

(5) peralatan pencampuran pakan ternak memiliki fluiditas yang buruk dan keseragaman pencampuran yang tidak memadai

It may be due to the damage of the broken arch plate in the animal poultry cattle mixer or the loose transmission belt. Check the position of the broken arch plate or the tightness of the transmission belt in time.

(6) Debu yang berlebihan di area operasi

The main reason is that the mouth of the dust removal cloth bag is not tightly sealed, and the ports of the conveying pipe and the upper cover of the mixer are not tightly sealed, resulting in dust leakage. In addition, the fan shell, conveying pipe elbow, and suction pipe are also used for a period of time. There may be holes caused by abrasion and dust leakage. Therefore, if excessive dust is found, the above-mentioned parts should be checked and dealt with in time.

(7) Kelemahan motorik dan panas berlebih

The lack of power of the motor may be due to an open circuit in one of the three-phase circuits of the motor, and the overheating of the motor may be due to a short circuit within the motor or long-term overload operation. At this time, stop the machine in time and ask the electrician to check the electrical equipment or adjust the workload.

(8) The poultry cattle animal feed pelletizer machine does not discharge the material. The reason may be:

① Saluran masuk umpan dan pengaduk tersumbat, dan penyumbatan harus dibersihkan tepat waktu;

②The die hole is blocked, the die hole should be opened;

③If the moisture content of the raw material is too high or too low, the amount of steam should be adjusted;

④Celah antara cetakan tekanan dan roller tekanan terlalu besar, dan celah tersebut harus disesuaikan untuk memenuhi persyaratan.